纯棉筒纱低温前处理研究实验方案.docVIP

纯棉筒纱低温前处理工艺的研究 摘要 节能、环保、高效是21 世纪染整工业可持续发展的方向。节能、环保、高效是 21 世纪染整工业可持续发展的方向。前处理的能耗和污染是染整加工中最突出的问题，因此开发环保型低温高效助剂，进行前处理工艺革新，势在必行。无 AOX 污染的双氧水漂白技术因其良好的漂白效果和广泛的适用性，越来越广泛地应用于纺织品漂白中。然而常规双氧水漂白一般需在接近沸点的条件下进行，不仅能耗大，且易造成纤维的过度损伤。尤其对于多组分面料，常规双氧水漂白容易导致某组分严重损伤或另一组分漂白不足的情况。本论文针对练漂技术存在的问题，利用环保经济型双氧水漂白活化剂,开发棉纱线的低温练漂工艺，为攻克筒纱的漂白难点并实现纺织染整业的节能降耗作有益探索。 前处理是染整加工过程中的基础工序,它的主要目是去除纤维上的各种杂质，提高纱线的润湿和白度，为后续加工(染色等)提供满意的半成品为主要任务，然而常规染整加工中前处理过程对能源消耗，对环境的污染相当严重,其主要原因是传统前处理加工在高温、强碱的条件下进行。近年来出现的低温前处理是一类新型前处理方法的统称，这种前处理方法的特点是前处理温度低于常规方法，前处理温度基本在80℃以下，有节能、环保、高效的特点。 本论文研究的纯棉筒纱低温前处理的影响因素，以及作用机理并且针对筒纱低温前理优化了一套工艺。低温前处理主要指练漂方面，本论文研究了影响低温练漂的各种单因子因素包括温度、双氧水浓度、氧漂活化稳定剂TANEDE? GREEN浓度、精炼剂Clarite One浓度等,通过正交试验分析了各个因素之间的关系,并且通过比较低温前处理同常规处理毛效、白度、强力、聚合度和染色性能对两种处理的效果作了全面的对比，研究结果表明：低温前处理的毛效能达到常规前处理的水平，白度和染色性略低于常规前处理，由于该工艺纤维损伤少，能耗低，对环境污染小，应用前景良好。 关键词:筒纱、前处理、双氧水、漂白 RESEARCH ON LOW TEMPERATURE PREPARATORY TREATMENT OF PURE PURECOTTON YARN IN CONE ABSTRACT Energy saving, environmental protection, and high efficiency are the sustainable development directions of dyeing and finishing industry in the 21st century. The energy consumption and pollution in textile pre-treatment are the most prominent problems in dyeing and finishing process. Thus, it is imperative to develop environment-friendly, low-temperature and high-performance agent for pre-treatment innovation. Hydrogen peroxide bleaching process without AOX pollution were more and more widely used in textile bleaching because of its excellent bleaching effect and wide applicability. However, the conventional hydrogen peroxide bleaching process was usually close to boiling point, which consumes much energy and easily results in excessive damage of fibers. Especially for multi-component fabrics, conventional hydrogen peroxide bleaching may easily lead to serious damage for one component and poor whiteness for another component. According to the problems of hydrogen peroxide bleaching technology, in this paper, environmentally friendly hydrogen peroxide bleaching activator wa