MPCPS (6sigma的经典教材）.ppt

Process Potential, Cp Process Potential, Cp process index that measures the potential of capability of a machine or process; relates the allowable spread (spread of the specifications) to the actual process spread (width of the process)  Allowable spread = USL - LSL Actual process spread 6s M/PCpS - Liza Bathan Capability Determination Process Potential, Cp LSL LSL LSL USL USL USL Cp 1 Cp = 1 Cp 1 LSL LSL LSL USL USL USL Cp 1 Cp = 1 Cp 1 M/PCpS - Liza Bathan Capability Determination Note: Cp does not look at how well the process average is centered with the target value (nominal). Thus, it does not guarantee a process capable of producing product within specification. Process Capability Index Process Capability Index, Cpk process index that measures the degree of centering of the actual process spread with respect to the allowable spread; measures the ability of a machine or process to produce product within specifications Cpk = Min (USL-x, x-LSL) ?????????????????? ??? Preliminary Capability Index, Ppk process index that measures the degree of centering of the actual process spread with respect to the allowable spread, during pre-production or pilot run stage M/PCpS - Liza Bathan Capability Determination Process Capability Index LSL USL Target LSL USL Target LSL USL Target LSL USL Target Cpk = 2.0 Cpk = 1.0 Cpk = 1.5 Cpk = 0.5 Effect of mean on Cpk (constant standard deviation) M/PCpS - Liza Bathan Capability Determination Process Capability Index LSL USL Target LSL USL Target LSL USL Target LSL USL Target Cpk = 2.0 Cpk = 1.0 Cpk = 1.5 Cpk = 0.5 Effect of standard deviation on Cpk (constant mean) M/PCpS - Liza Bathan Capability Determination Analysis Improvement Target Ppk and Cpk Ppk /= 1.67 Cpk /= 1.33 M/PCpS - Liza Bathan Capability Determination Analysis Improvement How to improve the Cpk 1. Center the process 2. Reduce common causes of variation 3. Review specifications vs