300四辊冷轧机液压厚控系统偏心补偿的分析 word格式.docxVIP

摘要对轧辊偏心问题的研究，在轧制领域一直是一个热点问题。在这个领 域，国内近年来虽然取得了长足的进步。随着各行各业对板带材质量要求 的不断提高，轧辊偏心对轧件轧出厚度的影响已变得不容忽视。本文以国 家科技支撑计划项目子课题“大型轧机共性技术研究冷连轧过程机-电-液 仿真平台开发”为背景，对燕山大学300试验轧机液压厚度自动控制系统进 行了深入研究，完成作了大量实际工作，并以300冷轧机为例，对轧辊偏心 控制问题进行了理论上的分析。在了解和掌握板厚控制理论的基础上，对于液压压下控制系统中存在 的弹跳补偿、偏心补偿、油膜补偿、前馈补偿及反馈补偿进行了深入的理 论分析，并且深入剖析了轧辊偏心对板带材厚度的影响机理，阐明了轧辊 偏心的特点、产生原因、偏心测量，指出了轧辊偏心对轧制力、板厚的影 响。其次，利用现场实测数据回归出了300轧机的纵向刚度系数，利用300 轧机的现场实测轧制力及缸位移数据，通过最小二乘法回归出了300轧机的 纵向刚度系数，并对采集到的偏心信号进行了数据处理，为后续工作做了 参数准备。最后，针对300冷轧机的实际模型设计了300冷轧机利用小波变换法进 行轧辊偏心补偿的实施方案，并对补偿算法在具体实现中的一些技术问题 做了研究，进行了仿真试验，为进一步进行偏心补偿的现场实践提供了理 论依据。关键词 冷轧机；液压 AGC；板厚控制；偏心补偿；小波变换AbstractThe research of roll eccentricity is one of the hotspot problems in study of realm of strip rolling. In this realm, although it has had a lot of achievements in our country. With the increase request of strip quality, the roller eccentricity has become the important factor of influencing product quality. This paper’s background is a sub subject of the national science and technology supporting planning-project called large-scale rolling mill generality technical research. The sub subject is called the development of machine-electricity-liquid simulink platform in course of cold rolling. Hydraulic automatic gauge control system was studied thorough and parts of the technological task were finished by author. Based on the practical module of Cold-rolling Mill of 300 in Yanshan University, author made a research into eccentricity compensation.Firstly, on the base of understanding and grasping the principle of gauge control system, the stretch compensation, eccentricity compensation, oil film compensation, feedforward compensation and feedback compensation are analyzed and this paper analyzes the effect principle how roller eccentricity affects strip gauge. The characteristic, cause and measurement of roll eccentricity were included, then illustrated how roll eccentricity influences pressure and strip gauge.Secondly, making use of local true data of pressure and hydraulic cylinde