2024铝合金搅拌摩擦焊管材塑性变形行为分析 word格式.docx

哈尔滨工业大学工学博士学位论文 哈尔滨工业大学工学博士学位论文 Abs Abstract - - PAGE VIII - - - III - 管材轴向壁厚减薄呈 M 形：距对称面 1/4 膨胀区长度处减薄严重，而两端 及对称面减薄较小。管材环向壁厚减薄规律与自由胀形管材类似，但壁厚分 布更均匀。这主要是通过预成形，使焊缝相邻母材先贴模，缓解过度减薄。 利用数值模拟，揭示了螺旋焊缝管材自由胀形时壁厚分布与应力状态的 关系。发现 FSW 管材胀形时截面发生畸变。高组配时，焊缝相邻母材曲率 半径大于其他母材，受到环向及轴向双拉应力较大，应变较高，壁厚减薄严 重。低组配时，管材截面曲率半径分布与高组配相反，焊缝相邻母材受到环 向及轴向双拉应力较小，应变较低，壁厚减薄较小。 关键词：铝合金薄壁管材；搅拌摩擦焊；液压成形；塑性变形；微观组织 Abstract Due to the increasingly urgent lightweight demand in the aerospace industry, the application of thin-walled aluminum alloy tube fittings continue to expand in the aircraft and aerospace industry. Such fittings with complex shape have a large radius-to-thickness ratio, which put forward more strict requirements for tube geometry and formability. It is difficult to obtain such large diameter thin- walled aluminum tube by the conventional aluminum tubing manufacturing method. Thus an urgent need for research and development of hydroforming thin-walled tube is required. In this paper, large diameter thin-walled aluminum were produced using a hybrid process combining friction stir welding and spinning. 2024 aluminum alloy was studied as the base materials. The relationship between the microstructure and plastic deformation behavior of the FSW joints were revealed during FSW tube preparation and the manufacturing problem of the thin aluminum pipe was solved. The hydroforming characteristics and wall thickness distribution law of spiral weld pip were given, aiming to provide theory foundation and technology support to the application of the new process. The relationship between the microstructure and the plastic deformation behavior of the FSW joints was examined. The effect of the post-weld heat treatment on the plastic deformation characteristics of the FSW joints was revealed. The microstructure heterostructure of the joints lead to non-uniform mechanical properties and plastical deformation, and the elongation of the joint decreases 44%. Deformation heterogeneity of the joint is impro