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Chapter 1 Supplemental Text Material
S-1.1 More About Planning Experiments
Coleman and Montgomery (1993) present a discussion of methodology and some guide
sheets useful in the pre-experimental planning phases of designing and conducting an
industrial experiment. The guide sheets are particularly appropriate for complex, high-
payoff or high-consequence experiments involving (possibly) many factors or other
issues that need careful consideration and (possibly) many responses. They are most
likely to be useful in the earliest stages of experimentation with a process or system.
Coleman and Montgomery suggest that the guide sheets work most effectively when they
are filled out by a team of experimenters, including engineers and scientists with
specialized process knowledge, operators and technicians, managers and (if available)
individuals with specialized training and experience in designing experiments. The
sheets are intended to encourage discussion and resolution of technical and logistical
issues before the experiment is actually conducted.
Coleman and Montgomery give an example involving manufacturing impellers on a
CNC-machine that are used in a jet turbine engine. To achieve the desired performance
objectives, it is necessary to produce parts with blade profiles that closely match the
engineering specifications. The objective of the experiment was to study the effect of
different tool vendors and machine set-up parameters on the dimensional variability of
the parts produced by the CNC-machines.
The master guide sheet is shown in Table 1 below. It contains information useful in
filling out the individual sheets for a particular experiment. Writing the objective of the
experiment is usually harder than it appears. Objectives should be unbiased, specific,
measurable and of practical consequence. To be unbiased, the experimenters must
encourage participation by knowledgeable and interested people wit
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