55吋套管外螺纹数控光学测量仪的研制 word格式.docxVIP

Classified Index: TE357 U.D.C: 621.3Thesis for the Master’s Degree in EngineeringDEVELOPMENT OF 5.5 INCH THIMBLE EXTERNAL SCREW THREAD NC OPTICAL MEASURING INSTRUMENTCandidate: Supervisor:Academic Degree Applied for: Speciality:Date of Defence :Degree-Conferring-Institution:Cao ZhongJun Prof. Wang WuYiMaster of Engineering Mechanical Engineering Octo.2011Harbin Institute of Technology摘要本课题来源于大庆益朗司特石油专用管有限责任公司套管生产检测的实际需求。 根据美国石油学会对螺纹几何尺寸检测的 API 标准，以及目前套管螺纹参数检测存在 的问题，进行了套管外螺纹数控光学测量仪的设计和分析。首先提出了套管外螺纹数 控光学测量仪的总体设计方案，其次进行了测量仪的结构设计和有限元分析，最后通 过现场检测实验，证明该测量仪的精度和稳定性都达到了设计要求。以面阵 CCD 像机为核心，通过非接触式光学成像，利用图像采集卡将螺纹的图 像传入计算机，通过对图像进行数字处理，获得螺纹的轮廓图像，最后通过算法计算 出螺纹的实际几何参数。在总体设计方案中，介绍了外螺纹测量仪的基本原理，根据其基本原理及现场工 作情况，分别制定了运动控制系统，光学系统，辅助系统，机械系统和软件系统的总 体设计方案。在机械系统设计中，对测量仪的结构组成进行了模块划分，同时对测量仪的主要 结构进行了有限元应力分析，位移分析，模态分析和温度分析。最后介绍了测量仪的工作流程，包括总体工作流程，在测量之前的调整准备工作， 和螺纹的实际测量过程，并给出测量实例。通过实验分析，该测量仪获得的螺纹参数 符合 API 标准，与传统的手动检测方法对比，检测速度快、精度较高。关键词：套管外螺纹；数控光学测量仪；结构设计；有限元分析AbstractThe subject benefits from the cooperation project between YiLangSiTe Petroleum Special Thimble Co. Ltd. in DaQing. According to American Petroleum Institute API standard about thread size detection and the problems of thimble screw thread parametersdetection， design and analysis of thimble external screw thread NC optical measuringinstrument is presented. At first, an overall design is proposed about thimble external screw thread parameter NC optical measuring instrument. The second, the structure design and the finite element analysis about the measuring instrument are proposed. At last, experiments show that the design requirement is met for the accuracy and the stability of the measuring instrument.Through non-contact optical imaging, the thread picture is extracted by area array CCD camera. Thread picture is input to computer by image acquisition card. And the thread profile image is obtained by digital image processing software, finally the thread actual geometry parameters is obtained by the algorithm.In the overall design, the ba