基于fpga自动落纱车控制系统的研究-控制工程专业论文 word格式.docxVIP

摘要细纱机是把半成品粗纱或条子经牵伸、加拈、卷绕成细管纱的机器。落纱过 程是将细纱机上纺满的细管纱收集起来，并放上空管。传统落纱是通过手工一个 个拔下满纱管再换上空纱管的手工过程。随着当前纺纱行业利润空间的下降，用 工成本的升高，实现纺纱车间的自动化、智能化是未来纺纱行业的发展趋势。本文在分析细纱机自动落纱车控制原理和系统构成的基础上，设计并实现了 一种基于 FPGA 处理器自动落纱车的新型控制器，并对控制系统的硬件系统进行 了选型。根据落纱机的技术要求分别完成了传感器数据采集、UART 串口数据传 输和电机驱动控制信号等接口设计，通过了各种传感器模块和各类型电机动作的 应用测试；扩展了自动落纱车自我异常处理的能力，最终得到了自动落纱车控制 系统硬件的整体设计，并完成了印制和焊接电路板的工作；最后，在 QuartusII 9.0 开发环境下以 VHDL 语言编写了底层驱动的硬核程序模块，并对每个模块进行 了仿真验证；在 NiosII 9.0 开发环境下以 C 语言编写了 SOPC 底层接口软核程序； 通过了控制系统的数据调试与采集、各类电机控制的基本功能运行试验。在纺纱 车间的恶劣环境下进行现场整体调试，最终调试结果表明与其他同类型自动落纱 车相比较，本设计的自动落纱车具有小型、智能、低功耗、环保和可扩展性高等 优点。并且在 2012 年上海国际会展中心展出了此款自动落纱车，获得了国内外 专业人士的认可。关键词：自动落纱车，控制系统，FPGA，QuartusII，NiosIIAbstractSpinning frame is the machine that puts the semi-finished products like roving or sliver into fine cop through drafting, twisting and winding. Doffing is the process to collect filled fine cop on spinning frame and put on atc. Conventional doffing is the manual process to pull full bobbin and change over empty bobbin one by one by hand.It’s the trend of spinning industry in the future to realize the automation and intelligent of spinning workshop with the decline of profit margins and the rise of labor costs in the spinning industry.Based on the analysis of automatic doffing spinning machine control principle and system structure, the paper has designed and implemented the automatic doffer controller on the basis of a processor based on FPGA, and selected models for the hardware system of the control system. According to the requirements of the doffers technology, the paper respectively has completed the sensor data acquisition, UART serial port data movement signal transmission and motor control interface design, and done all kinds of sensor module and application of various types of motor movements test; and expanded the automatic doffing car capacity for exception handling, and finally got the integral design of the automatic doffing car control system hardware, and completed the work of printed circuit boards. Finally,