某贯通驱动桥前差速器壳故障分析及改进研究汇总.pdf

某贯通驱动桥前差速器壳故障分析及改进研究 摘 要 奥地利技术的某系列驱动桥总成凭借其超强的承载能力、良好的通过性、 优越的驱动能力和成本优势，目前在国内重卡自卸车中已占主导地位。由于国 内对矿区所使用的大型自卸车的发展并没有具体的规划和使用，而现状态均使 用公路型自卸车来代替矿区大型自卸车的使用，使得自卸车的故障率居高不下， 而超载和路况较差等原因更是造成某系列驱动桥总成故障率居高不下的直接原 因，但由于国内的竞争市场，车辆的使用环境及装载均不能控制，某系列驱动 桥总成的售后索赔费用历年增长以至于某企业的该型号车桥总成处于零利润状 态。 本文首先通过对重卡市场、重卡车桥的未来发展趋势进行论述，其次叙述 了贯通驱动桥的动力传动路径，然后又详细阐述前差速器壳的加工工艺，通过 对市场故障前差速器壳的故障模式充分运用质量分析方法，对前差速器壳进行 了详细的计算分析，找出危险截面，在改进的过程中对危险截面进行加强，后 续又通过 CAE有限元对改进前后的前差速器壳进行对比分析。通过静扭试验和 用户实车验证改进的有效性，通过用户的反馈情况来看，改进后的前差速器壳 完全满足用户的需求。 关键词：前差速器壳 CAE 有限元分析 静扭试验 Research on Malfunction Analysis and Improvement of One Tandem Axle Front Differential Case ABSTRACT A kind of Austria technology drive axle assembly has played a dominant role in heavy dump truck in domestic with the super-strong bearing capacity, superior driving force and cost advantage. Since no specific plan on dump truck and using road dump truck instead of heavy dump truck in mining area lead to dump truck’s high failure rate now. Overload and poor road conditions become the direct reason of high claim and zero profit. This paper discusses the future development trend of the heavy truck market and heavy truck axle firstly, describes the power transmission path of the drive axle, and then elaborates the processing of front differential case. Do malfunction analysis using quality analysis method and carry out a detail calculation on front differential case to find out the dangerous section. Strengthen the dangerous sections in the course of improving, and do CAE finite element before and after improvement. According to the static torsion test users’ feedback, the improved front differential cases can meet the needs of users now. Keywords:Front differential case CAE finite element analysis Static torsion test 致 谢 本论文是在王其东教授的