单一工作站制造单元.pptVIP

Chapter 14: Single Station Manufacturing Cells單一工作站製造單元 Instructor：劉天倫 老師 Introduction Classification Type I M Type I A Planning issues 規畫議題 How many workstations are required? 需要多少工作站 How many machines can be assigned to one worker? 多少機器可能被分發給一名工人 14.1 Single Station Manned Cells  由人操縱的之單一工作站 Characteristics特性 Shortest time to implement最短的時間建置 Least capital investment最小資本投資 Easiest system to operate最容易操作的系統 Lowest cost for low quantity production 對少量生產花最低的成本 Most flexible with regard to changeover 對於切換程序非常具有彈性 14.1 Single Station Manned Cells Variation examples (from one-on-one)變化例子 n=1, w1 Manipulate heavy forgings操作沉重的鍛爐工作 welder and fitter 焊工和配對者 Assemble large pieces of machinery 裝配大的機器 14.2 Single Station Automated Cells 單一自動化工作站 Reasons原因 Labor cost is reduced人工成本被降低 Least expensive among automated mfg system在自動化的製造系統中最不昂貴 Production rates are higher 生產率可提高 The first step in implementing a multi-station automated system 實現一個多工作站自動化系統過程中的第一步 Supporting equipment支援設備 A robot loading and unloading in the production machine.機器人在生產過程中裝載和卸載 Parts-feeding devices in a single robot assembly cell零件供給的設備 14.2.1 Enablers for Unattended Cell Operation 無須人照顧的單元作業的可行因子 For single model and batch model 對于單一模型和批量模型來說 Programmed cycle 程式化的週期 Perform every step Parts storage subsystem 零件貯存子系統 One for starting workparts and one for the completed parts. Automated transfer of workparts 自動化的工件轉移 Periodic attention 週期性的注意 Built-in safeguards 內建保護機制 Detect the condition that is destructive to machine or parts 14.2.1 Enablers for Unattended Cell Operation For mixed model (additional enablers)對于混合模型來說 Work identification subsystem 工件辨識子系統 Sensors, bar codes, etc. Program downloading capability 程式下載能力 Quick setup changeover capability 迅速的安裝切換能力 14.2.2 Parts Storage Subsystem and Automated Parts Transfer 零件貯儲存子系統與自動化零件轉送 Unattended time無需在場的時間 np: parts storage capacity