大型复合材料结构热压罐工艺温度场权衡设计-工程力学专业论文.pdf.docx

在罐内摆放位置对于模具温度场的影响进行了规律性研究，并取得了相应的结论。先进复合材料构件固化过程中的温度场属于外部温度场与内部固化反应放 热的耦合温度场。以往的构件温度场研究通常注重于材料厚度方向的温度场问 题，并将构件的外部温度场进行简化处理；通过之前建立的强迫对流换热环境 下的模具外部温度场模拟方法，结合航空制件使用的先进复合材料 QY8911/T700 预浸料的固化放热反应模型，进行了航空领域常用的变厚度蒙皮 结构固化过程中的耦合温度场的模拟，并由模拟结果对耦合温度场的特点进行 了分析；在此基础上，通过一系列数值模拟计算，进行了先进复合材料构件结 构参数以及工艺环境参数对于构件固化温度场分布的影响规律。基于国内先进复合材料制造环境的现 状及特点，首先以面向成本设计 (Design For Cost, DFC)的成本概念，明确了先进复合材料制造过程中的成本分 类及特点，利用过程成本估算方法建立了适合于小规模生产的工艺过程和管理 特点的热压罐工艺成本估算理论框架、标准模型的建立流程以及人工工时估算 方法；通过典型热压罐工艺过程，具体阐述了其制造成本中标准工序估算模型 的建立过程和成本估算的实施流程。分析了 QY8911 树脂固化工艺过程的特点，提出了表征固化质量的控制指 标；建立了以固化温度场参数为主要驱动因素的固化过程成本模型；利用之前 的耦合温度场模拟方法，结合固化度预报方法和固化质量控制指标，提出了固 化质量-成本权衡指标，并建立了热压罐工艺固化温度场工艺参数的权衡设计方 法。针对大型复合材料加筋壁板结构，通过权衡设计方法，进行了工艺参数方 案的优选，并对过程进行了分析。关键词：热压罐工艺；温度场；制造成本；固化度；权衡设计AbstractAdvanced composite materials have achieved comprehensive recognition both at home and abroad in the aeronautical and aerospace industry for their advantages of high specific strength and high specific rigidity. As composite structure finds increasingly wider application in practice, the concept of structure design has achieved a qualitative leap. The original equivalent design method (the composite structure design based on metal structural parameters) has evolved into integrity design method which takes full advantage of composite designable characteristic and components characteristic of curing and forming simultaneously. As a consequence, in aviation field advanced composite component design tends to be intensive and large-sized in order to further meet such requirements as diminishing weight and reducing assembly. However, structure maximization also brings an increasing difficulty to large complex structure manufacturing of advanced composite materials. How to control the manufacturing quality has become a problem of great importance. On the other hand, manufacturing cost of advanced composite materials is rather high. This has made cost control a problem engineers need to confront in composite struc