镀锌钢板激光填丝钎焊工艺与热过程数值模拟-材料加工工程专业论文.docx

AbstractThe joining of galvanized steel sheets is difficult due to the existence of Zn coat. The evaporation and oxidation of zinc can lead to an unstable arc, low corrosion resistance and other welding defects such as porosity, inadequate fusion and cracks and so on. These problems can be avoided with the development of laser brazing process, which provides the possibility to improve the structure design and reduce the cost in production. With the laser heating feature and real-time wire feeding, the process is complex and the influencing factors are various, and process stability and joint quality are required to improve further. So, comprehensive investigation and quantitative evaluation of the influence of process parameters are significant in theory and practice. Aiming at the laser brazing of flange butt joints of galvanized steel sheets, the influence regularity of process parameters on brazing seam forming and interface behaviors was studied in this paper. Based on the analysis, the filler metal flow and temperature distribution in brazing process with different heating condition were calculated. These results provide technique support and fundamental theory in comprehending mechanics of laser brazing process and developing new process.The melting and spreading process of filler metal with static laser heating were observed and analyzed using high speed photographing system in this paper. The influence of process parameters such as laser power, spot diameter and heating time on spreading ability was evaluated. In further investigation, the melting and spreading process of feeding wire in real brazing process was analyzed. The experimental results indicate that the surface tension is the most important influencing factor in the spreading flow and forming of filler metal, the temperature of filler metal and base metal determine the spreading ability. Furthermore, the matching of parameters such as laser power, brazing speed, wire feeding speed and laser hea