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3 Sigma 6 Sigma 5 Sigma 4 Sigma 93.32 % 99.379 % 99.9767 % 99.99966 % Historical Current Intermediate Long-term Sigma Long-Term Yield Standard Six Sigma - Performance Target * .... To Produce Improved Rolled Throughput Yield, Defects Per Unit, Defects Per Million Opportunity Reduced Cost of Poor Quality (COPQ) Improved Capacity and Productivity Reduced Variation In Our Processes / Products $$’s A Problem Solving Methodology * Characterize Optimize Breakthrough USL T LSL USL T LSL T USL LSL USL’ LSL’ The Strategy Customer Focused - Both Internally Externally * Which Business Function Needs It? As long as there is a process that produces an output whether it is a manufactured product, data, an invoice, etc... we can apply the Six Sigma Breakthrough Strategy. For these processes to perform to a customer standard they require correct inputs!!! 6 Sigma Methods MFG.. DESIGN SERVICE ENG MAINT. ADMIN. QA PURCH. * Data is derived from objects, situations, or phenomenon in the form of measurements. Data is used to classify, describe, improve, or control objects, situations, or phenomenon. 1. We only use experience, not data. 2. We collect data, but just look at the numbers. 3. We group the data so as to form charts and graphs. 4. We use census data with descriptive statistics. 5. We use sample data with descriptive statistics. 6. We use sample data with inferential statistics. Levels of Analysis: What level are we?? The Foundation of the Six Sigma Tools * The Role of Six Sigma Six sigma is the best means to realize the philosophy, values, and goals associated with your business initiatives. Region BA 6? Linking Pins Business Area Initiatives It unifies the initiatives and provides a common language which all people can understand and speak. * How Do We Improve Capability Our Outputs (Y’s) are determined by our Inputs (X’s). If we know enough about our X’s we can accurately predict Y without having to measure it. If we don’t know much about our X’s, th