变径管形体热挤压成形工艺的分析-analysis of hot extrusion forming process for reducing tubular body.docxVIP

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变径管形体热挤压成形工艺的分析-analysis of hot extrusion forming process for reducing tubular body.docx

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变径管形体热挤压成形工艺的分析-analysis of hot extrusion forming process for reducing tubular body

The Research ofVariable Diameter Pipe Hot Extrusion Forming TechnologyAbstractAt present，Aluminum alloy variable diameter pipe mainly adopt the method of casting and welding for the production in the civilian market.But in the military andaerospace market, due to the use of performance requirements for parts is higher, main aluminum alloy variable diameter pipe is the adoption of high performance materials for machining or forging forming method for production. In view of the technical bottlenecks of the low utilization rate of raw materials, poor dimensional accuracy and low finished product performance, production cycle is long, cant batch production with high quality exist in above production methods. Based on the existing deformation of 2A12 aluminum alloy material performance and on the basis of studying the forming process, through the computer finite element simulation method,make the hot extrusion forming technology of 2A12 aluminum alloy variable diameter tube which can solve the problems in existing production process.First, according to the need of the computer finite element simulation method, geometric model of three-dimensional modeling tools UG established mold, then transformed it into rigid-plastic finite element model of the simulation,analysis of the key parameters involved in the simulation process , to establish a basis for simulated forming process.Through the three-dimensional numerical simulation of the hot extrusion process of variable diameter tube, to analysis flow law of the metal of forming process, compare different forming process, as well as the analysis of different deformation temperature, deformation velocity and friction condition on the forming process, to determine the hotextrusion forming of 2A12 aluminum alloy variable diameter tube using ??82×25mmblank,extrusion temperature is 460 ℃, deformation rate of 5 mm/s, using oil-base graphitelubricant.In the based on the analysis of the simulation results, prepare the