超高强度钢和镍基高温合金钻孔技术试验分析-experimental analysis of drilling technology for ultra-high strength steel and nickel-based superalloy.docx

AbstractNickel-based alloy GH4169 has high temperature strength, good resistance to oxidation and hot corrosion. It has been widely usedin the aerospacefield. However，it is very difficult to machine. D406A is low alloy high strengthsteel, it has good overall performance, it is widely used in the shell of aircraft engine. It is significant to make it suitable for machining these two difficult to machine materials by sharpening the standard high-speed steel .Firstly, after introducing the research condition of the two difficult to machine materials, analyze the relationship between the main geometric point of drill, use the Matlab to draw the curve of the relationship between them; use the drilling force mathematical model to analyze how the drill geometry point affect the drilling performance; and the theoretical formula of the clearance angle and chisel angle is given according to the conical grinding method.Then, do sharping on a few standard HSS drills.and design the single factor experiments and orthogonal experiments on GH4169 and D406A, analyze and interpret the test data. Using multiple linear regression method to process orthogonal experiment data, get the order of the impact of factors on the drilling force and drilling temperature, and get the empirical formula of the drilling force and drilling temperature of the two materials and finally get the best geometric o f the drill point when drilling the two material for GH4169 and D406A.Finally, use the AdvantEdge metal cutting professional simulation software to compare with the test date, anlyze the stress-strain state and the temperature of the standard drill and the sharpened drill. Introduce the split point drill suitable for difficult to machine materials, and compare the the stress state of the chisel edge of the split point dril with standard drill using the simulation software.Keywords Nickel-based alloy, super-highstrength steel, drill sharpening, the empirical formula of the drilling