基于GSK980TD系统C630数控化改造.doc

广西工学院 毕业设计(论文)说明书 课题名称 基于GSK980TD系统C630的数控化改造 系 别 专 业 班 级 学 号 姓 名 指导教师 教研室主任 系 主 任 年 月 日 摘 要 由于机床以及技术的不断进步，机床改造是一个永恒的课题。数控技术由于其种种优点，使数控系统成为机械制造业的重要装备。因此，我国的机床改造业，也从老的行业进入到以数控技术为主的新的行业。 C630车床虽然能粗、精车各种黑色金属、有色金属及非金属材料工件的内、外圆柱面、内、外圆锥面及其他旋转面、粗、精车端面、车削各种常用公制、英制、模数、径节螺纹及多头螺纹。但是由于众多制造企业面临着提高产品质量、降低生产成本的竞争压力，越来越多的生产厂商开始通过对现有生产设备C630进行升级改造，以此来提高自己的竞争力。 本文以C630普通车床为研究对象，在去掉其溜板箱、进刀箱等基础上，设计了一套完整的数控机床自动控制系统，以数控系统控制交流伺服驱动单元驱动步进电机，达到两轴同时运动，从而产生运行轨迹。对在数控改造中遇到的诸多问题，包括系统运动控制方案、进给伺服系统、步进电机、数控系统的计算和选择及电气系统的设计作了详细的研究设计，对数控系统参数设置、PLC梯形图编程作了逐一描述，为机床数控改造提供了一个可行的解决方案。 机床改造完毕后，已投入现场应用且运行状态良好，证明了本方案的切实可行，也为生产单位取得了良好的经济效益。改造完后的机床，各项技术指标通过现场监测均已达到国家数控机床标准。 关键词：数控改造、数控系统、步进电机、PLC Abstract With the developing of machine tool and technology，improvement of machine tool is a Eternal subject．Because the strongpoints of NC technology，NC system has become the main equipment of mechanism and manufacture．For this reason, the improvement of mechanism in our country is also changed from a traditional industry to a new industry which lead by NC technology． Although the C630 lathe can be coarse, fine cars all kinds of ferrous metals, nonferrous metals and non-metallic materials, the workpiece, the cylindrical cylinders, inside and outside the cone surface, and other rotating surface, coarse, fine cars face, turning a variety of commonly used metric, British , modulus, diametral pitch thread and the long thread. However, due to the numerous manufacturing enterprises are facing to improve product quality, reduce production costs, competitive pressure, more and more manufacturers began to existing manufacturing equipment C630 upgrades, in order to improve their competitiveness. In this paper, C630 lathe as the research object, in removing the slip sheet box, feed bins based on the design of a complete automatic control system for CNC machine tools to CNC-controlled AC