坩埚丝带缠绕机设计及分析.pdfVIP

摘 要 多晶硅是制备单晶硅的原材料，被称为现代信息社会的“粮食”，它也是晶体硅 太阳能电池的原材料，冶金法多晶硅提纯工艺，具有成本低、污染小、转化率高、 方法简单的优点，是目前研究比较多也是规模化生产前景最好的工艺之一。 本课题的设计任务隶属于物理提纯多晶硅中使用的坩埚处理流水线，包括加压 试水、丝带缠绕、抹泥烘干、再次丝带缠绕四道工序，之后将被加入硅原料进入红 外线高温炉内加热，如此反复操作达到提纯效果。本文设计的丝带缠绕机用于流水 线的丝带缠绕工序，在试水后的坩埚上和经过抹泥烘干后的坩埚上缠绕玻璃丝带， 满足使用方的具体要求。设计的总体结构可以分为四大部分：丝带缠绕小车，液压 系统，坩埚运动的旋转机构，支撑连接机构。 本文首先论述了坩埚缠绕丝带的工艺要求, 包括坩埚的具体情况和坩埚处理流 水线上其它工序，确定了要解决的问题和设计要达到的目的。其次，针对设计要实 现的目标提出整体方案，并对整体方案进行可行性分析，确定了整机的工作原理和 结构组成，使用Pro/E 软件进行三维建模,对重要的零件进行了有限元分析，绘制工 程图。样机加工制造后进行了设备的安装、调试和试生产，根据工艺要求，对有关 参数进行了优选，确定了丝带缠绕机最佳工作参数。 关键词：缠绕机；坩埚；液压；有限元分析 Design and Analysis of Crucible Ribbon Winding Machine Abstract Polysilicon is the raw material for monocrystalline silicon preparation, known as the food in the modern information society, it is also the raw materials for crystalline silicon solar cell. The method Physical purification polysilicon,low cost, low pollution, high conversion rate, the method is simple , those advantages cause more research about it, and it also have best prospects in large-scale technology production. This design assignment is a part of the crucible processing pipeline used in the physical purification of polysilicon. Including test the water under pressure, the ribbon winding, mud wiping and drying,once again ribbon winding. After these programs, take silicon raw materials into the crucible to heating in infrared high-temperature furnace, repeated several times to purificated. This dissertation design the ribbon winding machine to winding glass ribbon on the crucible after the water test, and after wiping the mud dried ,meet the specific requirements of the square finally. The design can be divided into four major in general, ribbon windding trolly,hydraulic system, rotation mechanism of