尼龙成型指导E.doc

Molding Guide d ® Zytel nylon resin Start with DuPont   Table of Contents Chapter 1 Page Chapter 6 Page General InformationÊ 2 Composition and Properties 2 Physical Form 2 Containers 2 Chapter 2 The Injection Molding ProcessÊ 4 Processing Characteristics 4 Melting or Softening Temperature 4 Energy Requirements 4 Melt Viscosity 4 Stability and Behavior at Melt Temperature 5 Cycle Time 5 Shrinkage 5 Chapter 3 The Injection Molding MachineÊ 6 Machine Melt Capacity 6 Screw Design 6 Nonreturn Valve 6 Nozzle 6 Nozzle Shutoff Valve 6 Hydraulic System 7 Injection Pressure 7 Clamping Capacity 8 Temperature Control 8 Chapter 4 Machine Operating ConditionsÊ 9 Cylinder Temperature Profile 9 Melt Temperature 9 Nozzle Temperature 9 Injection Pressure 10 Injection Rate 11 Screw Forward Time 11 Overall Cycle 11 Screw Speed 11 Back Pressure 13 Mold Temperature 13 Start-Up 13 Shutdown 14 Purging 14 Chapter 5 Handling of Molding ResinÊ 15 Effects of Moisture and Contamination on Molding Resin 15 Handling Regrind 16 Drying 17 How To Obtain Optimum ToughnessÊ 19 Selection of Zytel ®Ê 19 Molding Zytel ® 3189, 408L and ST801 for Toughness 19 Part Design 19 Chapter 7 Interrelationship of Part Design, Molding Conditions, Resin Selection and Mold DesignÊ 20 Thickness of Section 20 Ribs and Strengthening Members 21 Bosses 21 Fillets and Radii 21 Undercuts 22 Chapter 8 Mold DesignÊ 23 Sprue BushingÊ 23 Runner Design 23 Gate Design 23 Mold Cooling 25 Venting 25 Undercuts 25 Runnerless Molds—Types and Terms 26 Chapter 9 DimensionsÊ 28 Mold ShrinkageÊ 28 Post-Mold Shrinkage 29 Effects of Moisture and Temperature on Dimensions 29 Dimensional Tolerances 30 Chapter 10 Quality ControlÊ 34 Resin Specifications 34 Specifications on Molded Parts 34 Chapter 11 Troubleshooting Guide for Zytel ® Nylon ResinsÊ 36 Chapter 12 Operating Preca