注塑工艺设计2.天津.Jul2009.ppt

* We use an injection speed profile to try and control the speed of the melt front. How many of you have seen this done? Can someone describe what would happen to the example part we just looked at if I used either of these two ram speed settings? (the constant speed would cause the melt front to speed up as discussed around the core; the profiled case would probably produce a more even melt front velocity because the injection slows down in the middle and then speeds up after the melt front gets past the core) ㄉ 分析模型 充填时间: 8秒 保压时间: 2秒 保压压力:切换时射压的80% 入口水温: 25°C 工艺条件(原始设计) 射压与保压压力对时间曲线(原始设计) 体积收缩率分布(13.07-1.87=11.20 )(原始设计) 优化螺杆速率对行程曲线(改善设计) 充填时间: 1秒 保压时间: 12秒 保压压力: 0 ~ 5秒：切换时射压的100% 5 ~ 9秒：切换时射压的60% 9 ~12秒：切换时射压的30% 入口水温: 25°C 工艺条件(改善设计) 优化射压与保压压力对时间曲线 (改善设计) 体积收缩率分布(11.16-4.44=6.72 )(改善设计) 原始设计 改善设计 减少% 须要的最大射压 168.4 MPa 79.5 MPa - 52.8 % 须要的最大锁模力 180.5 Ton 85.3 Ton - 52.7 % 体积收缩率差值 11.20 % 6.72 % - 40.0 % 注射成型酒瓶包装盒优化设计前后的比较 原始设计 改善设计 Max. Shear Stress 0.73 MPa 0.61 MPa Max. Shear Rate 751.6 1/s 7,094 1/s Max. Bulk Temperature 260.8°C 267.6°C 材料商建议值 Max. Shear Stress: 0.41 MPa Max. Shear Rate: 40,000 1/s Max. Melt Temperature: 270°C 注射成型酒瓶包装盒优化设计前后的比较 在爱护环境、珍惜资源、 持续发展的前提下，促进精实高效成型科技的发展与创新。 -先进成型技术学会- 问答 ？ 谢谢 ！ * Another process impact on injection pressure is the injection speed (or RAM speed) profile. If you push the plastic into the mold at a constant speed the pressure may spike suddenly as the plastic reaches areas of resistance such as the gate at the beginning of fill and the last places to fill at the end of injection. In order to minimize the pressure, an injection speed profile may be used to try and keep the melt front moving at a uniform speed as the melt front area changes in the runner system and part cavity. We will discuss this further in the next section. This is shown in Figure 4-1 in the Design Guide and a discussion is there as well. Assume you are injecting plastic into the end of this part at a constant ram