计量不良Unstable metering.doc

计量不良Unstable metering何谓计量不良What is Unstable metering ? (appearance) 是指无法向机筒内供给树脂，或供给量不稳定的一种现象。This failure is phenomenon that pellet can not be carried forward or Metering value is unstable. 这些现象虽然统称为计量不良，但实际上有几种模式：Unstable metering has three pattern.（1）根本不计量Never to meter （2）计量时间有时会延长Sometimes, metering time is extend （3）有时会出现填充不足Sometimes, Short shot is occurredThese failures are come from unstable pellet supply into cylinder between metering.这些都会造成计量不良，也就是计量时提供给机筒内的树脂量不稳定。图1. 计量值Figure.1 Metering value（2）计量不良的生成原因 Causes of Metering Failure (2-1) 螺杆转速不当Screw rotation speed is not suitable.通常，螺杆转速越高，粒料的输送力就越强。因此，如果螺杆转速偏慢，粒料的输送力就会减弱，从而导致粒料供给不稳并产生计量不良。相反，如果转速过快，粒料就会与螺杆一起运动，同样也不能前进。Normally, as the screw rotation speed increases, the conveying force of pellets increases. Therefore, when the screw rotation speed is too low, the conveying force is so weak that pellet feed becomes unstable to cause metering failure. On the other hand, if the screw rotation speed is too fast, pellets turn with the screw and do not move forward to cause metering failure again. 2-2) 背压偏高Back pressure is too high.背压具有抑制气体卷入树脂内和稳定注射树脂量的作用，但同时也有减弱输送力的效果。因此，如果背压过高，计量就会变得不稳定。While back pressure has effects to reduce gas components caught in resin and to stabilize the resin quantity to be injected, it also has an effect to weaken the conveying force. Accordingly, too strong back pressure may lead to unstable metering. 2-3) 机筒设定温度不当Set cylinder temperature is not suitable.机筒设定温度会对机筒内的粒料温度产生影响。也就是说，由于粒料的表面状态及刚性发生变化，因此对计量也有影响。特别是料斗下方及其相邻的设定温度会对计量带来很大影响。Set cylinder temperature affects the pellet temperature in the cylinder. In other words, changes of surface condition and rigidity of pellets affect metering. In particular, the set temperatures under the hopper and of the adjacent position greatly affect metering.一般来说，从喷嘴到料斗下方的温度设定由高到低，且料斗下方的设定温度低，计量便会保持稳定。这是因为温度升高后，粒料表面就会熔化，粒料之间的摩擦增大，从而导致互相交织缠绕，或粘着在螺杆或机筒上。In general, metering is stabilized by giving a temperature gradient from the noz