【GY128】曲轴箱加工工艺及其工艺装备设计-箱体说明书.docVIP

摘 要 曲轴箱是一种典型的箱体零件，它的作用是容纳和支承其内的所有零部件，保证它们相互间的正确位置，使彼此之间能协调地运转和工作。曲轴箱的分割面与轴承孔，箱盖左右两侧缸孔精度要求较高，因此在安排工艺过程时，就需要把各主要表面及孔的粗精加工工序分开。在制定曲轴箱工艺过程中，还确定了切削参数，工时定额，并填写了工序卡片。分别设计了一套钻联接孔的钻模与镗轴承孔的镗模，并进行了定位误差分析。 关键词：工艺过程，切削用量，工时定额，专用夹具，定位误差分析 ABSTRACT Crankcase is a typical box part, its role is to hold and all the parts inside the bearing to ensure the correct position between them, so that better coordination to operate and work. Split the crankcase and the bearing bore surface, the to major rough surface and hole finishing operations separately. In the development process in the crankcase, but also to determine the cutting parameters, fixed working hours, and fill a process card. Were designed a drill hole jig join bearing hole boring and boring model, and location error analysis carried out. Keywords: Process, cutting the amount of fixed working hours, special fixtures, positioning error analysis. 目 录 1绪论---------------------------------------------------------------------------------------------------------------------1 2曲轴箱结构特点分析-----------------------------------------------------------------------------------------2 2.1曲轴箱的结构特点----------------------------------------------------------------------------------------------2 2.2曲轴箱的图样分析----------------------------------------------------------------------------------------------2 2.3生产纲领的计算--------------------------------------------------------------------------------------------------4 2.4确定毛坯的制造形式-------------------------------------------------------------------------------------------4 2.5零件材料的选择--------------------------------------------------------------------------------------------------4 3拟定曲轴箱加工工艺路线---------------------------------------------------------------------------------6 3.1定位基准的选择原则---------------------------------------------------------------------------------------6 3.2切削用量的选择原则-------------------------------------------------------------------------------------6 3.3曲轴箱的机械加工工艺分析-------------------------