精益生产之普通拉系统GenericPullSstem.pptVIP

Generic Pull System Generic Pull System Definition of Generic Pull Best Practice Case Examples How to Determine Generic Pull Levels Exercise Antenna Simulation 普通拉系统 定义普通拉系统的最佳实践 案例举例 如何去决定普通拉水准 练习 天线模拟 Lean Six Sigma Improvement Process Road Map Learning Objectives Understand the best practice definition How to apply this best practice in various environments Able to determine the levels of inventory using the five steps Demonstrate this best practice through exercises and simulation 课程目的 理解最佳实践的定义 如何在多变的环境中应用这个最佳实践 能够去决定库存的水平用5个步骤 通过练习和模拟来示范这一最佳实践 What’s in It for Me? Understand the reason for this tool in different environments How to use this tool for potential black belt projects 我学到了什么? 理解在不同环境中使用这个工具的原因 对于黑带潜在项目如何去使用这个工具 Generic Pull Systems Generic Pull Systems limit the amount of Work-In-Process inventory in order to control cycle time. 普通拉系统 普通拉系统为了控制周转时间限制了制程库存的数量（ Work-In-Process ）. Generic Pull System Defined Definition: A Generic Pull System establishes a WIP cap on the amount of inventory within a predefined physical work area (set of workstations) or process. To maintain the WIP cap, exits from the process trigger starts into the process. 普通拉系统的定义 定义: 一个普通拉系统是在一个预先确定的物理工作区域（工作站）或流程中，在存货金额上建立了一个WIP cap. 来维护 WIP cap, 从流程中的“出口” （exits）来触发进入流程的“出发”（Starts). When to Use Generic Pull Always Generic Pull systems can be used in any of the following manufacturing/transactional environments: Repetitive process/repetitive product Similar products/parts run within same process flow Example: Automotive assembly line, customer order processing Repetitive process/non-repetitive product Dissimilar products/parts run within same process flow Example: Build to order printed circuit board manufacturer, customer complaint processing Non-repetitive process/non-repetitive product Dissimilar products/parts run within a dissimilar process flow Example: Machine model/prototype shop, NPI processes Generic Pull systems should always be used when a replenishment