船体壳板对接焊缝超声检测.docVIP

西安航空职业技术学院 毕 业 设 计（论 文） 论文题目： 船体壳板对接焊缝的超声检测 所属学院： 航空材料工程学院 指导老师： 职 称： 讲师 学生姓名： 班级、学号: 专 业： 检测技术及应用 西安航空职业技术学院制 2014年 12 月31日 船体壳板对接焊缝的超声检测 【摘要】 焊接结构的生产质量是很重要的。在焊接结构的生产中,焊接接头的质量好坏将直接影响产品结构的安全使用。当船体壳板的对接焊缝存在严重缺陷时,它必然经受不了大风大浪的冲击,很有可能造成断裂,严重时甚至会发生沉船事。因此确保船体壳板对接焊缝的质量是至关重要的。 本论文主要阐述了X型焊缝的超声波检测，介绍了X型焊缝检测时常用的检测方法，以及焊缝中常见的缺陷，对斜探头K值选择做了分析，分析了X型焊缝的检测步骤和检测过程中应该注意的细节。介绍了超声波检测技术的原理及优缺点，依据GB11345-2013标准编制工艺卡，采用横波探伤法对船体壳板对接焊缝进行了超声检测，并对零件进行了质量评定。在焊缝中心线上侧1mm处，发现一当量大小为SL+3dB的线状的缺陷，评定为Ⅱ级；及焊缝中心线下侧2mm处，发现一当量大小为SL+6dB的现状缺陷，评定为Ⅰ级。要求验收标准为Ⅱ级，因此该焊缝合格。 关键词：超声检测；横波；距离—波幅曲线；缺陷评定 Abstract Welding structure of the production quality is very important. In the production of welded structure, welding joint quality will directly affect the safety of the product structure is used. When hull shell butt weld when there are serious defects, it inevitably by can not stand the impact of wind waves, is likely to cause fracture, serious when even sinking would happen. So to ensure the quality of hull shell butt weld is crucial. This thesis mainly expounds the X type of weld ultrasonic testing, this paper introduces the X type weld detection often used detection methods, as well as the common defects in welds, gave an analysis of the Angle probe K value selection, analysis of the X type weld inspection steps and process should pay attention to details. This paper introduces the principle of ultrasonic detection technology and the advantages and disadvantages, the process card according to standard JB/T4730.3-2005, the shear wave detection method is adopted for hull shell butt weld ultrasonic testing, and quality evaluation for parts. Found in weld center line to 1 mm, upper one the size of SL + 3 db equivalent linear defects, evaluation for Ⅱ level; 2 mm and the weld center line side, find an equivalent size for the current situation of the SL + 6 db defects, evaluation for Ⅰ level. Require acceptance criteria for Ⅱ level, so the weld qua