塑料齿轮注塑模具的设计说明书.docx

淮阴工学院毕业设计说明书（论文） 第 PAGE 25 页 共 NUMPAGES 53 页PAGE 3 PAGE \* MERGEFORMAT PAGE \* MERGEFORMAT 3PAGE 25 第 PAGE 1 页 共 NUMPAGES 53 页目录 TOC \o 1-1 \h \z \u HYPERLINK \l _Toc420058317 塑料齿轮注塑模具设计 PAGEREF _Toc420058317 \h 2 HYPERLINK \l _Toc420058318 摘要： PAGEREF _Toc420058318 \h 2 HYPERLINK \l _Toc420058319 1 前言 PAGEREF _Toc420058319 \h 3 HYPERLINK \l _Toc420058320 2 模流分析报告 PAGEREF _Toc420058320 \h 5 HYPERLINK \l _Toc420058321 3 制件的工艺设计分析 PAGEREF _Toc420058321 \h 26 HYPERLINK \l _Toc420058322 4 分型面的设计 PAGEREF _Toc420058322 \h 34 HYPERLINK \l _Toc420058323 5 浇注系统的设计 PAGEREF _Toc420058323 \h 35 HYPERLINK \l _Toc420058324 6 模具成型零部件的设计 PAGEREF _Toc420058324 \h 41 HYPERLINK \l _Toc420058325 7 合模导向机构的设计 PAGEREF _Toc420058325 \h 46 HYPERLINK \l _Toc420058326 8 模具的工作过程原理 PAGEREF _Toc420058326 \h 48 HYPERLINK \l _Toc420058327 结论 PAGEREF _Toc420058327 \h 51 HYPERLINK \l _Toc420058328 致谢 PAGEREF _Toc420058328 \h 52 HYPERLINK \l _Toc420058329 参考文献 PAGEREF _Toc420058329 \h 53塑料齿轮注塑模具设计摘要：本课题研究的是塑料齿轮注塑模具，塑料齿轮多应用于仪表、儿童玩具车和机械相机等等，塑料齿轮要求有比较高的强度和一定的柔韧性，所以我们选择了力学综合性能比较好的塑料材料ABS。在设计过程中，我们先对塑料齿轮制件进行工艺分析和模流分析，来选取合适的模架和注塑机等等。经过制件工艺性分析和模流分析，知该制件为小型塑件，相应地需要设计小型模架和注塑机，该模具适合采用一出四腔双分型面模具结构，采用细水口三板模模架，在齿轮顶面匀布设置三个点浇口注胶。关键词： ABS 双分型面 一模四腔 细水口Abstract:The research is about the injection mould for plastic gears, the plastic gear is more and more for instrument, childrens toy cars and mechanical camera and so on, the plastic gear requirements relatively high strength and a certain degree of flexibility, so we choose the ABS with the better comprehensive mechanical properties. In the design process, first we have a technology analysis and a mould flow analysis for the plastic gears to select the suitable mold and injection molding machine and so on. After stamping process analysis and mold flow analysis,we know, the parts is small, accordingly we need to design small mold and injection molding machine, the mold is suitable to use the mold structure of a four