张力控制l.pptVIP

Danieli C. Officine Meccaniche s.p.a. ))))))))) Training Center DDDDDDD Slide * This document contains proprietary information of Danieli C. S.p.A., not disclosable, not reproducible. All right reserved Tension Control张力控制 At the start of the mill, the roughing and intermediate area, we require a system to ensure a minimum of tension and a zero compression. For this we have an automatic control system dedicated to mill trim.在前面的轧机，粗轧和中轧区域，我们需要一个系统来确保微张力和无推力。为此我们有一个自动控制系统来调整轧机。 Let us take two levels of speed mismatch and show the problems to be encountered.让我们取2级失速来展示遇到的困难 High degree of Tension:张力过高 The steel will be pulled or torn apart resulting in immediate cobble, and as above, gives a very high risk of equipment damage.钢将会被拉断而直接导致废品，同时也将给设备带来很大的危险 High degree of Compression:推力过高 Immediate cobble as the steel will loop and buckle, trapping itself upon the entry guides and interstand tables. Great risk of equipment damage as the cobble piles up between the stands, further risk includes roller guide failure, broken rolls etc.钢将会折叠打结，并堆在机架和导卫之间形成废品。废品的堆积将会给设备带来巨大的危险，进一步危害到导辊失效，轧辊被破坏等 Medium/Light degree of Compression中度/轻度推力 ? The bar will be seen to buckle and loop as it rolls between the stands (will be anything from a slight movement as in breathing, or a violent looping), the main criteria is that the bar does not cobble. However, the problems will lead to cobble but with great risk of rejections before the cobble: 轧制的时候在机架棒材将会有打结和折叠现象，主要的标准就是就是棒材不产生废品。然而，这个问题将可能导致废品，至少有很大的轧废的可能 Will cause severe scratching and gouging to the surface of the steel, will loosen guides and tables, in turn leads to cobble and/or defects later! 将会导致钢表面严重的擦伤和划痕，使导卫松动，进而导致废品或者缺陷 Destruction of guide rollers by the severe loading of the looping bar. Compression creates a spurious rolled stock size as excess material is forced into the gap between the rolls creating oversize on the ‘width’ of the steel bar. If the compression is in the finishing area the result could be over tole