微波聚焦技术及其热裂法切削实验分析-analysis of microwave focusing technology and its hot cracking cutting experiment.docxVIP

AbstractEngineeringceramics，foritsexcellentphysicalandmechanicalproperties，iswidelyusedintheaerospace,machinery,automobiles,lightindustry,chemicalindustryandotherindustries.Becauseofhighhardnessandbrittleness,engineeringceramicsisatypicalrefractorymaterials.Inordertoovercomethealotofproblemsproducedbythetraditionalmachiningmethods,thispaperproposedamethodbasedonthermalcrackinganapplicationoffocusedmicrowavecuttingengineeringceramicstechnology.Thisstudyincludes:microwavefocusingwaveguidedesignandfiniteelementanalysisforfocusingproperties,microwaveandceramicmaterialeffectheatregularitytheoryandtheanalysis,temperaturefieldsimulationandmicrowavemicrowaveheatingofsiliconnitrideceramicplatecuttingmachine，Processtestofmicrowavecutting.Usingthetheoryofelectromagneticfieldandelectromagneticwave,analyzetheimpactofthetransmissionwaveguideshapeandsizeonmicrowavetransmissioncharacteristics,designaquasiopticalfocusingsystemwithconicalhornandfocusinglens.UsingHFSSsoftware,thefocusingpropertiesofthequasiopticalfocusingsystemissimulated,atlastwegotthecircularfocusingspot,andanalyzedtheeffectlawofmicrowavefrequencyonthefocalspotarea.Forthewidelyusedmicrowave(2450MHz),proposethetaperedwaveguidefocusingsystem.Conductthesimulationanalysisoftheinfluenceoftheshapeandsizeofthetaperedwaveguideonfocusingcharacteristics.Basedonheattransfertheory,theheattransferofmicrowaveheatingofceramicmaterialsmechanismwasanalyzed,thesimulationmodeloftemperaturefieldandthermalfocusedmicrowavebeamheatingplateofsiliconnitrideceramicmaterialsstressfieldareestablished.Thesimulationresultsshowthat:theprocessofmicrowaveheatingisbodyheating,thetaperedwaveguidefocusingpropertiesmeetthetechnicalrequirementsofthermalcrackcontrolmethodforcuttingceramictechnology.Designthemicrowaveexperimentaldeviceforcuttingprocessing,experimentalstudywascarriedouttoinvestigatetheinfluencelawofthetaperedwaveguidefocusingpropertiesandprocessingparametersontemperaturefield.Preliminaryresultsshowthat:cuttingceramicmaterialbyfocusedmicrow