本科（毕业设计）转子轴承盖冲压工艺及模具设计.doc

PAGE PAGE 40 本科毕业设计 题目： 转子轴承盖冲压工艺及模具设计 摘要 本次针对转子轴承盖，系统地进行了一副拉伸、冲孔、落料的连续模设计。在模具设计过程中，综合运用已学知识和自主创新来进行设计和计算。本设计完整地进行了制件的工艺性分析和模具设计的各项内容，从形状工艺性分析、尺寸和精度工艺性分析、结构工艺性分析等方面对冲压件进行了系统的冲压工艺性分析；在模具设计方面，主要进行了冲压零件总体工艺方案的确定、工序和排样设计、工艺计算，工作部分参数计算、工作力的计算、模具总体结构设计和主要零部件设计及主要零部件的加工工艺。 本副模具采用了少废料排样。为了减小废料的压力，特别在三矩形孔刀口作出一定得斜度。采用自制钢质增强模架，使结构紧凑，同时还增强了底座悬空承受集中强大冲裁力的能力，为了更好的导向效果，保证推件动作的稳定，特地加长了凹模刃口和推板的配合长度。组合结构推板，更便于加工装配。上模刚性打料装置，必要时可在可供安排的位置均匀增设弹簧、辅助打料、推件，效果会更好。 关键字：连续模具；冲压模具；拉伸；冲孔；落料；模具设计  ABSTRACT This design of PTFE, has been systemically carried out for a punching and the blanking Compound Die Design in this paper.In the mold design process,use integrated knowledge and independent innovation to design and calculate.The design completely include the process of analysis and all the content of mold design.From the shape of analysis,size and accuracy of analysis,structure of analysis to analyze the system of stamping process;In the part of mold design,the main components include determing the overall stampingprocess,process and layout design plans,Technology Calculation,the calculation of some parameters,The calculation of work force,overall structural design and the main components design. This die adopted the less waste layout .In order to reduce the pressure of waste,paticularly make a certain angle in the three rectangular holes.Using of enhanced steel moldbase made by ourselves,then make it compact,at the same time enhance the base’s capacity of concentrating strong punching power.For better results-oriented and the stability of pushing pieces’ action,specially lengthen the length of fit bettween the cutting edge of die ang stipper.Due to stipper of composite structure.it’s more user-friendly for machining and assebly. There is knockout device on the upper die.If necessary,we can add the spring equably，stripper and additional knockout device,then the better effect. KEY WORDS: COMPOUND DIES; PRESS MOLD; PIERCING;BLANKING; MOLD DESIGN 目录 TOC \o 1-3 \h \z \u HYPERLINK \l _Toc 摘