基于六西格玛原理降低卷烟单箱耗叶.docVIP

基于六西格玛原理降低卷烟单箱耗叶 　　摘 要：为提升基础管理水平和精益化制造能力，降低消耗，控制卷烟生产成本，选取本厂生产的某卷烟品牌的过程数据，应用六西格玛的DMAIC流程开展项目并运用MINITAB工具软件分析过程数据。在项目的开展过程中，项目组找到了9个关键因子，其中4个通过管控手段实施快赢改善；其余因子：（1）回潮滚筒与加料滚筒的设计；（2）回潮工序出口水分合格率；（3）烘丝出口柔性风选风门开度和电机频率?O置，分别通过：（1）在回潮滚筒和加料滚筒中加装喷吹装置；（2）调整烟包顺序、重新设计过程控制程序；（3）对烘丝出口柔性风选风门开度和电机频率应用DOE实验设计等方式实施改进。结果表明：改进后卷烟产品单箱耗叶量显著减少，以选取的卷烟品牌作纵向对比，单箱耗叶量由36.02kg/箱降低到了35.78kg/箱，耗叶量减少了0.24kg/箱。有效提升了精细化生产能力，达到提质降耗、节约增效的目的。 　　关键词：六西格玛 卷烟 单箱耗叶 影响因素 　　中图分类号：TS45 文献标识码：A 文章编号：1674-098X（2017）12（a）-0106-05 　　Abstract： In order to improve the basic management level and lean manufacturing capacity， reduce consumption， cigarette production cost control， process data from a brand of cigarette factory production， the application of Six Sigma DMAIC process to carry out the project， and analyze the process data with the MINITAB software. In the development process of the project， the project group found 9 key factors， 4 of them by means of manage controls and implement rapid improvements； other factors： design of charging barrel and resurgence barrel； moisture content qualification rate； The tobacco drying outlet of flexible winnowing throttle opening and motor frequency setting. Respectively by： A blowing device is arranged in the charging barrel and resurgence barrel； the adjustment of cigarette packs， along the redesign process control procedures； The tobacco drying outlet flexible winnowing throttle opening and motor frequency application of DOE experimental design and implement improvement. The results show that the improved tobacco consumption significantly reduced to cigarette brands selected for longitudinal comparison， tobacco consumption by 36.02kg/box weight reduced to 35.78kg/box， consumption of tobacco decreased by 0.24kg/box. Effectively improve the fine production capacity， to achieve quality and consumption reduction， saving and efficiency purposes. 　　Key Words： Six Sigma； Cigarette； Tobacco consumption； Influencing factors 　　烟叶是卷烟产品的主要原料，烟叶单箱消耗水平的高低足以显示和反映一个企业技术进步和管理水平，烟草行业一直