按钮箱塑料模cadcam设计orheskgg.doc

按钮箱塑料模CAD/CAM设计 摘 要 本设计名为电器按钮箱上盖的CAD/CAM，电器按钮箱外观为一汽车玩具造型，其上盖是汽车模型的顶部造型,由多个曲面拼接而成。曲面的连接处过渡平滑光整没有棱角分明的地方，在玩具汽车的后部有一凹槽用来模拟汽车的后玻璃与旅行箱。模型整体外光清晰明亮，逼真可爱。此模型采用ABS塑料经注塑成型，浇口位于汽车模型的两侧。由于后期的打磨和抛光处理使得零件整体表秒光滑度很高。通过对电器按钮箱上盖的造型分析，设计了一套一模两腔的塑料模具，详细描述了模具各个组成部分的设计思路和设计依据。从零件3D造型开始，先后绘制模具的型心、型腔、模架等，对整个模具的成型进行了详细的设计。 关键字 注塑模；UG造型；分型面；浇口；CAD/CAM Plastic mold design of CAD/CAM button box Abstract The design called button box above the CAD / CAM, the appearance of button box device for a toy model car, the roof top of a car model by a number of surface modeling by splicing. Junction surface finishing smooth transition is not clearly defined edges and corners where the rear of the toy car has a groove used to simulate the car with the suitcase after the glass. Model of the overall foreign-ray clear bright, lovely life. This model is the use of ABS plastic by injection molding, the gate is located on both sides of car models. As a result of the latter to deal with the grinding and polishing parts make a whole table a high degree of smoothness seconds. Through the button box device modeling superstructure analysis, design a set of two-cavity mold of a plastic mold, described in detail the various components of the mold design and design basis. 3D modeling from the beginning of parts, has designed the heart-type mold, cavity, die carrier, such as flow of the whole forming a mold in detail. Keywords Injection mold; UG Shape; Parting surface; Gate; CAD/CAM 目 录 1 绪论 1 2 注塑模CAD/CAM简介 2 3 模具CAD 3 3.1 塑件分析 3 3.1.1 塑件用途 3 3.1.2 塑件的结构特点分析 3 3.1.3 塑件的主要参数 3 3.2 塑料件的UG造型 3 3.2.1 设计方案及步骤 4 3.2.2 所选软件的介绍 4 3.3 模具的结构形式 7 3.4 注塑机型号的确定 8 3.5 分型面位置的设计 9 4 收缩率的分析和计算。 10 5 浇注系统形式和浇口的设计 12 5.1 主流道设计 13 5.2 主流道衬套设计 14 5.3 定位环设计 16 5.4 冷料井的设计 16 5.5 分流道设计 18 5.6 浇口的设计 18 6 冷却系统设计 19 7 顶出机构设计、导向机构设计 19 7.1 顶出机构的驱动方式 20 7.2 顶出机构的设计原则 20 7.3 顶出机构分类 21 7.4 简单脱模机构 21 7.5 顶杆脱模机构 21 7.6 设计顶杆推出脱模机构注意事项 22 7.7 推杆的设计 22 8 排气系统设计 23 9 模具的CAM 24 结论 26 致谢 27 主要参考资料 27 附录A 译文 29 附录B 外文原文 39 附录C NC程序 58 1