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新型动态高效多功能轴承内圈清洗机设计及研究
摘要:轴承是装备制造业最常见的基础部件,它的性能和质量的好坏直接影响着整机设备的性能和使用寿命。随着轴承市场竞争的日益加剧,用户对轴承质量也不断提出新的要求——在保证高精度、长寿命、低噪声的同时,对轴承洁净度的要求也越来越高。众所周知,轴承成品及套圈的清洁度是影响轴承精度、寿命、噪声和旋转灵活性的关键因素,有关轴承清洗技术及设备的研究和开发已得到国内轴承行业的普遍关注。
轴承清洗的方法主要有刷洗、浸洗、喷淋、高压清洗和超声波清洗等方法,使用的清洗剂也主要是煤油(也有汽油)和水剂清洗剂两种。装筐分槽浸洗、箱式链传动沐浴式清洗机、网带式超声波清洗机等是行业上最常见的清洗设备,但是这些设备都存在着清洗不彻底、生产效率低、占地面积大、适用范围窄、磕碰伤严重等诸多缺陷,特别是对一些结构复杂的轴承内圈,清洗效果均不理想。
为了解决这一难题,本文提出了一种新型高效动态多功能“珠算式”轴承内圈清洗机,该清洗机具有操作简便、适用范围广、清洗效果好、生产效率高、成本低、零磕碰等诸多优点,适合在轴承行业进行推广和使用。
关键词:清洗机、轴承、内圈、动态、高效、多功能
DESIGN AND RESEARCH ON NEW Dynamic Efficient And Multi-functional Bearing Inner Ring Washing Machine
Abstract:Bearing is the most common basic components in the equipment manufacturing. Its performance and quality directly impact on the performance and service life of the equipments. With the increasing competition in the bearing market, Users have been putting forward new demands on the quality of the the bearings. At the same time, to ensure high accuracy, long service life, low noise, the requirements of the cleanliness of the bearing is getting higher and higher. It is well known, the cleanliness of the bearing products and rings is the key factors to influence the bearings’ accuracy, service life, noise and rotation flexibility. Research and development on the bearing cleaning technology and equipment have been widespread concern by the domestic bearings industry.
The main cleaning methods of the bearing are brushing, immersion, spray, high pressure cleaning and ultrasonic cleaning, etc. Cleaning agents which are used mainly are kerosene (also petrol) and water. Tank fitting sub-basket immersion washing machine, chain driving box bath washing machine, mesh-ribbon ultrasonic cleaning machine, etc, are the most common cleaning equipments . However, there are some problems of them, such as cleaning uncompletely, low productivity, requiring large workspace, narrow application range, serious bump injury , etc. Especially for some of bearing inner ring with complex struc
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