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摆动电弧co2焊焊缝跟踪精度的研究-材料加工工程专业论文
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Abstract
With the development of manufacturing, steel production for welding reached half of the total output of steel ,in order to improve production efficiency, reduce the labor intensity and ensure the welding quality.Welding automation has become the tendency of welding technology. the adoption of welding robots is already more and more extensive in the actual production.In the essay, through the research of seam tracking precision on the welding of swing CO2,it has important guidance significance for the development of welding technology and the application of actual production.
Firstly, built seam tracking system platform of swing arc sensor, introduced the structure of the whole tracking system, respectively described the swing arc sensor、 the robot system、welding system and control system. in the positoning of swing arc ,
two inductive proximity switches was used as the swing arc location positioning device, ensured the arc swing signal with the sampling signal synchronization, achieved the precise positioning of the swing welding arc.
Secondly, traditional mathematical model for arc scanning was set up, the welding groove shape changes caused by the deposited molten iron and other factors were always ignored,these factors has caused the serious interference to the welding current and lower seam tracking precision. In regards to these conditions,taked the V groove of CO2 welding for example, a new modeling idea of regarding the scanning system simulation model for the welding of swing CO2 was set up through MATLAB, analyzed the welding current of simulated system,and then compared the simulation results of this model simulation results with the results of traditional model,as well as the actual welding current waveform, The results of experiment showed that simulated model in the essay was higher reliability.
Thirdly, analyzed the existing seam tracking algorithm, based on the most widely used integral difference method, comparison method of half cycle
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