电阻焊罐身生产线电磁屏蔽的研究-机械电子工程专业论文.docxVIP

汕头大学硕士学位论文摘要 汕头大学硕士学位论文 摘要 I I 摘 要 本文以罐身焊缝补涂烘干线的电磁辐射为代表，开展相关的屏蔽研究。中频感应加热 在罐身焊缝补涂烘干工艺中已有取代传统加热方法的趋势，使电磁辐射成为电阻焊罐身生 产线不可忽视的现象。对中频感应加热产生的电磁辐射进行合理有效的评估以及采取合理 的屏蔽手段，来避免作业人员身体健康受到危害是非常有必要的。进行电磁屏蔽的关键是 要掌握电磁场的空间分布情况，这样才能进行有针对性的屏蔽防护。 研究课题收集并分析了国内外的电磁辐射防护标准，对轻工装备的电磁辐射防护标 准进行了探讨。以常用于罐身焊缝补涂烘干工艺的三种中频感应烘干线为研究对象，实验 研究了中频感应罐身焊缝补涂烘干线的电磁场分布特性。作为实验研究的补充，开展了基 于 ANSYS 的跑道型密绕组中频感应烘炉电磁场有限元仿真。在 ANSYS 中改变不同工艺 参数，仿真得出了各工艺参数的改变，对该中频感应烘炉磁场分布及加热效率的影响，为 进一步的电磁屏蔽研究提供指导。 根据仿真研究和实验研究的结果提出改变线圈的安装方向。利用 ANSYS 对烘炉磁场 强度以及加热效率进行仿真，仿真结果说明磁场强度显著减小并且加热效率有明显的提 高；实验调试结果证明：罐身焊缝补涂带得到了较窄的目标加热区域，烘炉磁场强度的实 验研究有待进行。另外，对罐身焊缝补涂烘干线电磁辐射防护提出了对策与建议，这些对 策与建议已被相关企业采用。 针对中频烘干线电磁场测量效率低的情况，探讨了 16 通道电磁场检测系统的设计， 为进一步开发多通道的实用型电磁场检测系统打下了基础。 关键词：电磁辐射；屏蔽防护；中频感应烘干线；有限元仿真；检测系统； 汕头大学硕士学位论文Ab 汕头大学硕士学位论文 Abstrct II II Abstract In this paper, the electromagnetic radiation of weld seam’s substrate of can-body drying line is represented to carry out shielding research of can-body resistance welding production line. Electromagnetic radiation is a phenomenon which can’t be ignored of cans-body resistance welding production line. As medium frequency induction heating in the weld seam’s substrate of can-body drying process having been a trend to replace the traditional methods of weld seam’s substrate of can-body drying line heating process, taking rational and effective assessment of electromagnetic radiation generated by the drying line and reasonable shielding means to avoid the health workers being at risk is very necessary. The key of electromagnetic shielding is to grasp the spatial distribution of electromagnetic fields, which is the base of carrying out nichetargeting shielding. The electromagnetic radiation protection standards at home and abroad have been collected and analyzed in research subject, and electromagnetic radiation protection standard of light industrial equipments is discussed. Taking three medium frequency induction drying lines commonly used in welding seam’s substrate of can-body drying process as the research object,