基于DEFORM_3D的铝合金7075T6切削残余应力分析.PDFVIP

基于Deform-3D的车削残余应力分析 1 1，2 1 3 张蓉蓉 ， 赵先锋 ，李长虹 ，张海宁 （1.贵州大学机械工程学院，贵阳550025；2.国家精密微特电机工程技术研究中心，贵阳550025； 3.贵州大学土木工程学院，贵阳550025） 摘 要：切削加工残余应力是零件疲劳强度的重要影响因素，因此对残余应力的研究具有很 大的实际指导作用。本文根据热—弹塑性有限元理论，在DEFORM-3D中建立铝合金7075的 三维有限元模型，对车削加工表面残余应力进行分析，得到不同切削用量和前角对表面的残 余应力的影响规律。结果表明：在切削用量和前角一定变化范围内，工件表面在切削方向主 要产生残余压应力；在进给方向主要产生残余拉应力，随着距表面层深度的增加，残余拉应 力逐渐变为残余压应力。 关键词：残余应力 ；DEFORM_3D；切削用量；前角 AnalysisoftheResidualStressintheTurning CuttingbasedonDeform-3D 1 1,2 1 3 ZHANGRong-rong ZHAOXian-feng LIChang-hong ZHANGHai-ning ， ， ， （1.CollegeofMechanicalEngineering，GuizhouUniversity，Guiyang550025,China；2.National EngineeringResearchCenterforPreciousMicroMotor，Guiyang550025,China；3.Collegeof CivilEngineering，GuizhouUniversity，Guiyang550025） Abstract:Cutting induced residual stresses are important influencing factors for fatigue strength of parts, so the study of residual stress has great practical guidance. According to the thermal-elastic-plastic finite element theory,the three-dimensional finite element model of aluminum alloy 7075 is established based on the DEFORM-3D ，and residual stresses on the turning processing surface are calculated.Influence rule of residual stresses on the machined surfaceareobtainedwhendifferentcuttingparameters andrake anglesareused.Theresults show that，within a certain change of the cutting parameters and the rake angles,the main surface residualstressinthecuttingdirectioniscompressivestress,themainstressinthedirectionoffeed istensile stressandwiththe increaseofthe distancefrom surfacelayer,theresidualtensile stress changestoresidualcompressivestressgradually. Keywords:residualstress;DEFORM_3D;cuttingparameter;rakeangle 0 引言