等离子切割原理及相关工艺全解.ppt

Process Variables Hypertherm, Inc. Copyright 2001 * Selecting the correct amperage/consumable set. Once the correct plasma gas has been chosen, it remains to determine the current level and consumable set to be used. Most consumable sets are designed to run at a fixed current level over their entire operating thickness range. The best process for the job often depends on the customer requirements. Are you looking for a perfect edge finish, or are you willing to sacrifice angularity for increased speed? A good first place to look is in the operating manual. What is the thickness range for a given process. Most processes have a sweet spot that is, not surprisingly, in the center of their overall thickness range. Materials that are on the low end of a consumable sets range will usually have decreased edge quality and angularity, and you may be better served to select a lower current set for the job. Materials on the high end of the range will usually cut just fine, but perhaps with more dross and at a slower speed than a higher amperage consumable set, if one is available. By applying a speed Vs. quality equilibrium argument to the type of steel being cut, it should be mostly straightforward to determine what the best choice is. A good trial and error method is to either start at the highest current process or the lowest, and simply make trial cuts until you have found the process that meets your needs. Process Variables Hypertherm, Inc. Copyright 2001 * If material thickness is greater than the max. pierce capacity, the cut must be started on the edge of the plate or a starter hole must be drilled. Exceeding the recommended pierce capacity will cause poor consumable life and possible torch damage. Process Variables Hypertherm, Inc. Copyright 2001 * Gas quality is critical for the proper operation of plasma arc cutting systems and optimal cut quality. Contaminates can cause misfiring, poor cut quality or poor consumable life. gas impurities