船厂氧气乙炔站设计及状态监测系统研究与实现-机械工程专业论文.docxVIP

Engineering Master Degree Dissertation of Chongqing University Shipyard Oxygen and Acetylene Station Design and Condition Monitoring System Research and Implementation Master Candidate: Mao Shihong Supervisor: Ass. Prof. Duan Liming Pluralistic Supervisor: Senior Eng. Chen Lixin Specialty: Machine Engineer College of Mechanical Engineering Chongqing University April 2007 I I 摘 要 设备定期维修过渡到预测维修是现代设备管理的需要。基于预测维修的状态 监测技术是保证设备安全运行和实现科学维护的关键技术，对及时掌握设备运行 状态和制定合理维修策略起着重要作用。而虚拟仪器技术以其快速、灵活的构建 方式、良好的人机界面以及强大的数字信号处理能力，成为设备状态监测系统的 一个重要发展方向。 本文首先阐述了设备维护运行模式的变革，介绍了国内外状态监测技术的研 究状况及发展方向，以及概述了状态监测的相关技术。 然后在分析重庆航道船厂氧气乙炔运行现状基础上提出一套切实可行的解决 方案，即改革传统的独立气瓶供气模式，通过建立氧气乙炔站实现集中配组供气。 该方案的实现规范了船厂氧气乙炔管理流程，改善了工作环境，并为运用计算机 实现状态监测构建了基础平台。 通过对氧气乙炔站实现状态监测功能的需求分析，应用虚拟仪器图形化软件开 发平台—LabVIEW8.2 设计开发了状态监测系统，在企业内部网络基础上采用基于 B/S 体系的网络测控模式和基于 DataSocket 的远程面板技术来实现企业内部数据 共享和远程浏览。 最后详细介绍了系统硬件设计和软件设计的主要工作。该系统的研究开发实 现了氧气乙炔站各主要状态参数的数据采集、状态监控和远程浏览，优化了企业 内部的宏观管理，提高了企业信息化水平，为后续的故障诊断系统研究实现奠定 了阶段性的基础。 研究开发的该状态监测系统已被成功用于重庆航道船厂氧气乙炔站，目前系 统运行稳定，状态良好，效果显著。 关键词：氧气乙炔站，状态监控，数据采集，LabVIEW II II ABSTRACT The equipment maintenance transition from the regular maintenance to the forecast maintenance is the modern equipment management need. The condition monitor technology based on the forecast maintenance is the essential technology which can guarantee the equipment safe operation and realize the science maintenance. And it is also of great importance affection to grasp the equipment running status and the formulation reasonable service strategy. And the virtual instrument technology becomes an important development of the equipment condition monitor system by its fast, nimble construct, the good man-machine contact surface as well as the formidable digital signal processing ability. This dissertation first describes the reform of equipment maintenance and operation mode, the states quo and development orientation of domestic and foreign monitoring technology, and summarizes the correlative condition monitoring technologies. Then a p