大型热矿振动筛结构的动力学和热弹性学分析-机械设计及理论专业论文.docx

万方数据 万方数据 摘 要 热矿振动筛是用于高炉原料热烧结矿筛分作业的重要的冶金机械，工作 中承受着高温、高频振动、冲击、剧烈磨损，工作条件非常恶劣，是烧结厂 中维护量最多的设备，它的可靠性决定着整套烧结工艺流程的作业率。筛箱 是热矿筛的最关键部件，由于热矿振动筛的工作条件和载荷特点的原因，筛 箱的侧板、横梁等部件的断裂故障频繁发生。伴随着高炉的大型化，热矿振 动筛大型化成为必然，而大型热矿筛的强度问题更加突出，可靠性差、使用 寿命短是大型热矿筛普遍存在的问题。因此高可靠性、长寿命热矿振动筛的 研制是一个急待解决的课题。 本研究使用三维设计软件PRO/ENGNEER设计了3184大型热矿振动筛， 利用大型有限元分析软件ANSYS，使用三维实体单元对热矿振动筛筛箱进 行了结构动力学分析、温度场分析、热应力分析，得到了热矿振动筛筛箱的 模态参数、谐振响应的应力分布、温度场和热应力场，论证了分析模型、方 法和结果的正确性。分析结果表明：所设计的热矿筛在工作频率下不会发生 结构共振；在热矿筛筛箱的横梁和侧板的某些部位，热应力达到了相当高的 水平，热应力是热矿筛设计中不可忽略的因素。 本研究对指导以后的大型热矿筛设计，避免结构共振，消除热矿筛结构 的应力集中，降低筛箱机械应力和热应力，提高热矿筛工作可靠性、延长热 矿筛使用寿命具有重要意义。 关键词 热矿振动筛；有限元法；模态分析；动应力分析；传热分析；热应 力分析 I Abstract Hot sinter vibrating screen is widely used for handling with blast furnace raw material in iron making process line, which works under very severe conditions such as high temperature, high-frequency vibration, impact loads, keen abrasion. Therefore, among the equipments used in iron making plant ,the vibrating screen’s needing maintenance work is the most, and its working reliability determine the work efficiency of the whole production line. Vibrating screen box is a pivotal part of vibrating screen. Because of its working conditions and load characteristics, on the screen lateral plates, beams and other parts，the rupture failure occur frequently. Accompanied with the increasing of blast furnace volume, the hot sinter vibrating screen inevitably comes to be large-scale, and the strength problem of the large-scale screen becomes more prominent issue. The problems of poor reliability and short service life exist in large-scale hot sinter screens. Therefore, high reliability, long-life hot sinter vibrating screen development is a pressing issue. In this study, a 3184 hot sinter vibrating screen is designed with the three-dimensional design software PRO/ENGNEER. Using the commercial finite element software ANSYS, adopting the three-dimensional solid elements analyses of structural dynamics, thermal distribution, thermal stress on the vibrating screen is