带压作业钢丝投送式堵塞器研制-机械工程专业论文.docx

Classified Index: TE935 U.D.C: 681 Dissertation for the Master’s Degree of Engineering DEVELOPMENT OF UNDER PRESSURE OPERATION WIRE DELIVERY TYPE BLANKING PLUG Candidate： ZhuLei Supervisor： Associate Prof. Huang Wentao Academic Degree Applied for： Master of Engineering Speciality： Mechanical Manufacturing and Automation Affiliation： Daqing oilfield co., LTD Date of Defence： Jun, 2015 Degree-Conferring-Institution： Harbin Institute of Technology 哈尔滨工业大学工程硕士学位论文 哈尔滨工业大学工程硕士学位论文 -I- -I- 摘 要 带压作业主要由带压设备和堵塞器完成双封一顶，带压设备在国内已推广 使用，而堵塞器成了带压作业施工的关键。作为带压作业的一个重要功能和施 工条件，油管内堵塞工艺起着关键的作用。钢丝投送式堵塞器作为油管内堵塞 工艺主要采用的一类堵塞工具，被国内所广泛使用。但由于现有钢丝投送式堵 塞器的开发使用起步较晚，样式单一，工艺技术积累较少，应对井下复杂条件 适用性不足，设备需求较高，且易座封不住，堵塞失败率较大。 为解决此问题，需研制一种新的带压作业钢丝投送式堵塞器，能够提高油 管内堵塞成功率，降低企业成本，提高生产效率。本课题从钢丝投送式堵塞器 研制的总体方案设计、易损零件受力分析、胶筒受力分析、封堵压力及液体阻 力试验等方面开展图纸设计、受力仿真分析和试验研究。文中研究了钢丝投送 式堵塞器设计的性能和参数要求，根据基本技术参数设计了钢丝投送式堵塞器 定位机构、推力机构、胶筒封堵机构、锚定丢手机构等主要机构，进行了堵塞 器的零部件图纸设计，在此基础上，利用 Ansys 分析软件，研究分析了易受损 部件的受力情况，进行结构应力分析，验证了设计的合理性；针对钢丝投送式 堵塞器的坐封过程设计了试验工装，完成了钢丝投送式堵塞器胶筒变形测定试 验及数值模拟分析，胶筒摩擦力数值模拟分析。建立室内试验装置，研究了钢 丝投送式堵塞器在油管中上下移动所受的液体阻力与通过性，验证了钢丝投送 式堵塞器的封堵压力性能。 关键词：带压作业；堵塞器；胶筒；有限元 -II- -II- Abstract Under pressure operation is mainly done by pressurized equipment and blanking plug complete dual seal and one jacking. Pressurized equipment has been widely promoted and used all over the country, while the blanking plug has become the key of under pressure operation. As an important function and construction condition of under pressure operation, the blocking process in the oil tube plays a key role. Wire delivery type blanking plug as a main kind of blocking tool used in the blocking process in the oil tube, is widely used all over the country. However, due to the existing wire delivery type blanking plug has been developed just for a short term, type is single and there is little accumulation of technology, which is lack of applicability to cope with complex underground conditions, and the equipment requirements are high and easy to fail seal firmly,