刀具工件在位检测方法分析与系统开发-机械制造及其自动化专业论文.docx

量结果的影响，以图像熵评价调节光源亮度实现了光源亮度的自适应 调节功能。 3. 研究了基于链码的几何特征识别技术，为进行物体特征识别 和自动测量提供了技术基础。提出了基于链码变化幅度的轮廓识别方 法，可以识别位置变换后的物体。因为直方图的获取只有加减法运算， 与常用物体识别方法相比，计算量较小，提出了一种通过倾角计算链 码的直线近似度方法，并根据圆弧链码的性质设计了圆弧链码的识别 准则，识别图像中的圆弧特征。 4. 设计和开发了位检测系统的软件，包括图像获取、图像处理、 自动测量和数据管理等模块。其中自动测量模块，是实现被测对象的 在位检测算法，如镗刀和挠性接头的测量，实际检测结果表明在位检 测系统的测量精度小于±1μm。 通过对刀具或工件的检测和比较，可以对由于机床运动精度、刀 具磨损引起的误差进行及时的补偿。 关键词：在位检测，图像处理，链码识别，自动对焦，光源自适应 METHOD RESEARCH AND SYSYTEM DEVELOPMENT OF ON-MACHINE DETECTION FOR CUTTER AND WORKPIECE ABSTRACT High-precision on-machine measurement was an important means to achieve continuous and reliable operation of flexible, automation and intelligent manufacturing systems, which also played an important role in ensuring that machining accuracy and efficiency of high-end product. Vision inspection based on image processing was an emerging, multidisciplinary detection technology. Vision inspection when applied to the inspection of tool and workpiece on machine, had comprehensive advantages of non-contact, high precision and high efficiency, which can compensate the lack of contact measurement. Therefore, the study of vision measurement on machine had important theoretical significance and practical value. In this paper, the vision detect system based on image processing was researched and applied in the detection of related feature index of cutter and workpiece in process. The main research work and results summarized as follows: The hardware platform of vision detection system, including movement control and image capturing section with a light source, a camera, and a lens, was designed and planned. A robot was in charge of the movement of the platform, carrying the image capturing section to the position of object to measure. The selection of light source, camera and lens was executed oriented with object to measure, so that the device parameters to best meet the measurement requirements. The technique of autofocus and light intensity adaptive in vision detection system was researched an