发动机活塞销孔结构强度分析及改善.docVIP

发动机活塞销孔结构强度分析及改善 摘 要 活塞是发动机中最重要的零部件之一，工作中要承受周期性热负荷和机械负荷冲击，活塞的工作状态直接决定着发动机的使用寿命。高温、高压的工作环境使承载最大机械应力的活塞销孔部位面临着更大的考验。活塞销座部位工作温度在200℃ 关键词:活塞；机械应力；有限元 Abstract One of the most important parts of an engine directly governing endurance is the piston,which periodicly bear the impact of heat load and mechanical load. High temperature, high pressure working environment make the piston pin hole bearing the maximum mechanical stress load position face even greater challenge. Piston boss works in the temperature of about 200 ℃, and the friction between the piston pin hole and piston pin also produces a high temperature load.Therefore，it is necessary to do the finite element analysis for the piston，clarify distribution of thermal stress and mechanical stress of the pistons to provide a basis for improving the design.This article establish piston range of 1/2 solid models by PRO/E.Then using ANSYS software to calculate mechanical stress and deformation of the piston, we obtain stress concentration inside the piston pin hole, and with a large deformation.In view of this, it proposes measures of improving piston structure design and adopts the structure of cast aluminum bronze embedded in the hole in the piston pin bushing. The results show that the program has made the stress inside the piston pin hole tend to be even，improved stress concentration phenomenon of the pin hole and reduced the surface stress peak of the pin hole and achieved Keywords:piston；finite element；mechanical stress 目 录 TOC \o 1-3 \h \z \u HYPERLINK \l _Toc263793615 1 引言 1 HYPERLINK \l _Toc263793616 1.1 概述 1 HYPERLINK \l _Toc263793617 1.2 国内外研究现状 2 HYPERLINK \l _Toc263793618 1.3 课题研究的主要内容和方法 3 HYPERLINK \l _Toc263793619 2 有限元基础理论及活塞组有限元模型的建立 4 HYPERLINK \l _Toc263793620 2.1 有限元基础理论及ANSYS简介 4 HYPERLINK \l _Toc263793621 2.1.1 有限元法概述 4 HYPERLINK \l _Toc263793622 2.1.2 有限元法划分原则 5 HYPER