CA6140拨叉加工工艺及夹具设计.doc

PAGE PAGE 0 摘 要 本设计是车床拨叉零件的加工工艺及专用夹具设计。从零件的结构外型分析，它的外型复杂，且不易加工，因此该零件选用铸造件。它的主要加工面是孔、拨叉叉口两端面和槽，在设计中采用先面后孔的原则，先以一个面加工出一个基准面，然后，再以该基准面加工相应的孔。在后面的工序中，均以该孔为定位基准，加工其他部位，在整个加工过程中，分别采用了铣床、钻床和镗床。按要求设计了镗孔专用夹具，采用一面两销定位。由于该零件的尺寸不大，所需的夹紧力不大。因此，夹紧方式都采用手动夹紧，它的夹紧简单，机构的设计更为方便，满足夹紧要求。 关键词： 拨叉，加工工艺，专用夹具，定位 The plectrum parts processing and special fixture Designs to the lathe of CA 6140 Abstract This design is a lather plectrum parts processing and special fixture designs. Appearance from the analysis of the structure of parts, it looks complicated and difficult process, the choice of casting parts. Its main processing side holes at both ends of fork surface and groove, used in the design after the first hole of the principle of surface, first with a surface of a base-level processing, and then base-level processing of the corresponding hole. Behind the processes, are the base of the hole for positioning, processing other parts of the body, in the whole process, namely the use of a milling machine, drilling and boring machine Required to design a special jig boring, using a two-pin position. Due to the size of the parts do not, the clamping force is not required. Therefore, the clamping means are manually clamping, clamping it simple, more convenient for the design of institutions to meet the requirements clamping. Keywords：Fork，Processing, Technology, Dedicated fixture, Positioning 目 录 TOC \o 1-3 \h \z \u HYPERLINK \l _Toc230942416 1 绪论 PAGEREF _Toc230942416 \h 1 HYPERLINK \l _Toc230942417 2 概述 PAGEREF _Toc230942417 \h 1 HYPERLINK \l _Toc230942418 2.1 选题的目的和意义 PAGEREF _Toc230942418 \h 1 HYPERLINK \l _Toc230942419 2.2 国内外研究现状及发展趋势 PAGEREF _Toc230942419 \h 1 HYPERLINK \l _Toc230942420 3 零件的分析 PAGEREF _Toc230942420 \h 2 HYPERLINK \l _Toc230942421 3.1 零件的作用 PAGEREF _Toc230942421 \h 2 HYPERLINK \l _Toc230942422 3.2 零件的工艺分析 PAGEREF _Toc230942422 \h 2 HYPERLINK \l _Toc230942423 3.3 本章小结 PAGEREF _Toc230942423 \h 3 HYPERLINK \l _Toc230942424 4 工艺规程设计 PAGEREF _Toc2