《轿车轮胎螺母冷挤压成形工艺及模具设计》-毕业论文设计（学术）.docVIP

l PAGE I 摘 要 带凸缘的外阶梯形有底空心零件是多种复杂形状的组合，其成形工艺较难，在工艺设计和变形方案的制定上，有其独自的特点。此类零件一般可采用机械加工成形。但是对于本设计中的带凸缘的外阶梯形有底空心轮胎螺母零件来说，其外呈现阶梯状，并且由于孔壁的厚度不均匀而尺寸也比较小，因此不可能采用金属凝固成形工艺成形，而只能采用机械加工、模锻或者是冷挤压等其他成形方法成形。对于此类精度要求比较高的复杂的带凸缘的外阶梯形有底空心零件,本文选用冷挤压进行成形，然而，一次挤压不容易达到预期成形效果。因此，一般采用有预成形的多道次挤压工艺。其中的关键是如何合理分配材料变形程度，控制材料流动，减少过度变形，从而得到合格的零件。本文探讨了带凸缘的外阶梯形有底空心轮胎螺母零件挤压成形的可行性，通过对产品零件图的分析，制定了几种工艺方案并进行分析比较，在选择最优方案的同时也制定了工艺流程。在此基础上详细地介绍了带凸缘的外阶梯形有底空心轮胎螺母零件挤压模具的设计过程。采用冷挤压工艺加工后，提高了零件的精度和表面质量，改善了强度，减少了切削加工量，节约了原材料，提高了生产效率，也改善了零件的组织性能。 关键词：轮胎螺母，成形工艺，冷挤压，模具设计 ABSTRACT Flanged outer ladder-shaped bottom hollow part is the combination of a variety of complex shape forming process more difficult in the process design and deformation program development, has its own characteristics. Such parts generally can be machined to shape. The design of the flanged outer ladder-shaped bottom hollow tire nut parts, the external rendering the ladder, and the pore wall thickness is uneven and relatively small size, it is not possible with metal solidification forming process forming, but only machining, forging or cold extrusion forming method of forming. Bottom for such precision complex flanged outer ladder-shaped hollow parts in this article selection of cold extrusion for forming, however, the time squeeze is not easy to achieve the desired shaping effect. Therefore, generally there is pre-formed multi-pass extrusion process. The key is the reasonable distribution of material deformation degree of control of material flow, reduce excessive deformation, and thus qualified parts. This paper discusses with the outside of the flange-shaped bottom ladder hollow tire nut parts extrusion of the feasibility of map analysis of the product parts, has developed several technology programs and to analyze, choose the best program at the same time also developed a process. On this basis, a detailed description of the tire nut parts of flanged outer ladder-shaped bottom hollow extrusion die design process. With cold extrusion proces