铝合金对加工用钻头的论文介绍.pptVIP

Development of high performance diamond-coated drills for cutting high silicon aluminum alloy H.Hanyu, S.Kkamiya, H.Odagi, Y.Murakami, M.Saka 名古屋大学大学院　工学研究科 機械理工学専攻　機械科学分野 先端材料?創製工学講座　生産プロセス工学研究グープ 博士課程（前期）1年　李 南 Evaluation only. Created with Aspose.Slides for .NET 3.5 Client Profile 5.2.0.0. Copyright 2004-2011 Aspose Pty Ltd. 1 Back ground Aluminum alloy Diamond-coated Lightweight Density is small Tarnish resistance High silicon aluminum alloy Silicon particles in the matrix of aluminum quickly wear the tools. Diamond coating is one of the solutions for these problems. Silicon Evaluation only. Created with Aspose.Slides for .NET 3.5 Client Profile 5.2.0.0. Copyright 2004-2011 Aspose Pty Ltd. 2 Experiment(Optimization of drill shape for cutting) Fig.1 The side view of drill Fig.2 The cross-section of cutting edge (a)with and (b) without chamfer Shape of drill It should be mentioned at first that the tip of coated edge will break off quite soon sometimes even after processing only several holes, if diamond is coated on normal drills made of Co-cemented tungsten carbide (WC-Co) without any mod-ification on their shape. About the chamfer Evaluation only. Created with Aspose.Slides for .NET 3.5 Client Profile 5.2.0.0. Copyright 2004-2011 Aspose Pty Ltd. * About the helix angle(rake angle) About the thinning The stress concentrates at this point which causes crack extension leading to the debonding of coating. The cutting load usually decreases with larger rake angle, while the stress may concentrate more severely with larger rake angle. there should be an optimum rake angle also for the case of cutting edge in order to maximize the durability of coating. Fig.3 The cross-section of the cutting edge; (a) definition of rake angle and (b) the situation of debonding Fig.4 The tip of the drill (a) without thinning; and (b) with thinning. Without any web thinning, the chisel edge normally has a large negative rake angle which leads to a large