挤压速度对铝合金挤压过程的影响..docVIP

PAGE 内蒙古工业大学本科毕业设计论文 PAGE PAGE 20 内蒙古工业大学本科毕业设计论文 摘 要 挤压速度是影响铝合金圆管挤压过程的主要因素之一。本文利用Deform有限元分析软件对6063铝合金管材冷挤压过程进行数值模拟,得到不同挤压速度下坯料温度，挤压力，速度场，等效应力和应变的分布情况。 结果表明: 挤压件内部温度变化主要受变形程度影响。本文所采用的是冷挤压工艺，所选的4种挤压速度对挤压件温升影响很小，最大温升在2℃内。但随着挤压速度的增大, 仍然能看到挤压件内的最大温度成上升趋势；在材料将要流出工作带时,挤压力达到最大值。4种挤压速度对挤压力的影响范围在2.5吨左右，模具载荷随着挤压速度的增加而成增大趋势；随着挤压速度的增大,管材出口流速增加；挤压速度对等效应力和应变峰值无太大影响，但影响其分布范围。随着挤压速度的增大，坯料的大变形区域增大。当挤压速度是6mm/min时，材料的等效应变较大，挤出部分出现危险变形区。根据实验验证及上述结论得出，挤压速度为2mm/min时，所得挤压件质量最好。 关键词：6063铝合金；管材；冷挤压；挤压速度 ABSTRACT The extrusion speed is one of the main factors of the aluminum alloy tube extrusion process. In this paper, the Deform finite element analysis software to simulate the 6063 aluminum alloy pipe cold extrusion process, get different extrusion speed, billet temperature, extrusion pressure, velocity field, the distribution of effective stress and strain. The results showed that: extrusion internal temperature is mainly affected by the degree of deformation effects. This is a cold extrusion process, selected the four kinds of extrusion speed on extrusion temperature rise is small, the maximum temperature rise within 2 ℃. But with the increase of the extrusion speed is still able to see the maximum temperature within the extrusion into the upward trend; maximum material will flow with the squeeze pressure. Four kinds of extrusion speed on the extrusion pressure range of about 2.5 tons of die load with the extrusion speed increase from the increasing trend; pipe exit velocity increased with the increase of the extrusion speed, billet dead zone With decreases; extrusion speed on the peak of effective stress and strain was not affected but the impact of their distribution range. With the increase of the extrusion speed, billet deformation zone increases.When the speed of extrusion material 6mm/min effective strain extrusion portion of the risk of deformation zone. According to the experimental conditions and the conclusions drawn, the extrusion speed 2mm/min income squeeze that a parts