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         Cold Forging Technology Offers Key Advantages 
                    Faster Processing for High-volume Productivity 
                       Lower Material Costs by Eliminating Waste 
                    Superior Strength and Integrity of Formed Parts 
                     Enhanced Appearance and Surface Finishing 
This Tech Bulletin provides an overview of Cold Forging processes and how they can be 
leveraged to deliver higher productivity, lower costs and improved quality. Cold forging 
technology is applicable for a wide variety of parts that require high-volume production and 
critical strength parameters in the automotive, medical aerospace, consumer products and 
other industry sectors. 
Topics addressed in this Tech Bulletin include: 
    •   Overview of Cold Forging 
    •   Higher Productivity for High-volumes 
    •   Material Savings and Cost Reduction 
    •   Improved Part Integrity and Strength 
    •   Enhanced Appearance and Surface 
        Finishing 
    •   Application Considerations 
    •   Materials suitable for Cold Forging 
    •   Summary 
    •   Future Tech Bulletins 
Overview of Cold Forging 
Cold forging is basically an “impact forming” process that deforms a piece of raw material plastically, 
under high compressive force, between a punch and a die using suitable equipment such as a 
machine press. 
Some basic cold forging techniques include Extrusion (forward, backward, forward  backward), 
Coining, Upsetting, and Swaging. These techniques may take place in the same punch stroke or in 
separate operations, depending on the specific application requirements. 
In essence, cold forging is a displacement process that forms the existing material into the desired 
shape as compared with conventional machining, which uses a removal process to take away 
material to create the desired shape. As seen in the following sections, this distinction offers several 
significant advantages.  The final section provides some of the key factors tha
                
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