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厚壁钢管热挤压过程挤压筒热力耦合分析-材料工程专业论文
内蒙古
内蒙古科技大学硕士学位论文
II
II
Abstract
Higher demands on extrusion equipment comes with the constantly developing extrusion industry, especially on the extrusion die,which has direct influence on the economic benefit of production.The increasing size and section area of a production require larger mould.For example,the container of the extrusion equipment for large-sized seamless steel tube weighs about hundreds of tons.The container in this paper weighs 176 tons.Although prestressed steel wire winding subdivision and modular container solve the problems of hard fitting and high costs to some degree,the poor working conditions such as high pressure, high temperature and high friction constantly craze and abrade the container.Hence, analyzing the force conditions of containers is vital in order to extend the container’s working duration and enhance its strength.
In this paper,numerical simulation was used to investigate the extrusion container.In specific,using the large-scale finite element software ANSYS for 3D modeling.Practice the static and thermal-mechanical coupling analyse with finite element method. By stimulating the whole extrusion process, obtained the time-varied value of both the temperature of the container’s inner wall and the radial pressure .Besides,the prestress of the external winded steel wires were calculated by Matlab.Based on the results above, boundary conditions for analyzing container were obtained.After systematically investigated the stress distribution of modular container under preload only, studied the stress field of the container in preheat condition and at work, the container’s distribution of both the temperature field and stress field came to light.
The results showed the mechanics regularity of the container.The temperature distribution have larger influence on both the container’s inner equivalent stress and the tangential stress;the stress concentration area mainly distribute on the inner wall surface,near the extrusion female die, w
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