连接块温挤压模具强度校核及结构优化-精密成形工程.PDF

摇 摇 摇 摇 摇 摇 精 密 成 形 工 程 第6卷摇 第3期 摇 摇 摇 摇 JOURNAL OF NETSHAPE FORMING ENGINEERING 摇 2014年05月 摇摇摇 36 连接块温挤压模具强度校核及结构优化 马俊林,宋健,李萍 (合肥工业大学 材料科学与工程学院,合肥230009) 摘要: 目的摇 解决铝合金连接块温挤压成形过程中出现的模芯开裂和上模载荷过大的问题。 方法 基于有限元软件Deform-3D进行了三维有限元模拟,研究了连接块成形过程和模芯的受力状态。 结果摇 结果表明,局部应力过大是导致模芯开裂的主要原因。 通过优化上模结构、增设溢流槽等 措施以增大金属流动面积,可以显著降低模芯内腔局部应力和上模载荷。 结论摇 采用理论计算验 证了2层组合凹模的安全性,有利于提高连接块的成形质量和凹模模芯的使用寿命。 关键词:连接块;有限元模拟;温挤压成形;强度校核 DOI:10.3969/ j.issn.1674-6457.2014.03.008 + 中图分类号:TG375 4摇 摇 摇 文献标识码:A摇 摇 摇 文章编号:1674-6457(2014)03-0036-05 Strength Checking and Structure Optimization of Die for Connection Block of Warm Extrusion MA Jun-lin,SONGJian,LI Ping (School of Materials Science Engineering,Hefei University of Technology,Hefei230009,China) ABSTRACT:Objective To solvetheproblemthat corecrackedandexcessiveloadformedonthetop dieduringthewarm extrusion forming process of aluminum alloy connectionblock. Methods Simulationwasconductedusing Deform-3D,and the formingprocessandthestateofthecorewereanalyzedinthepaper. ResultsTheresultsshowedthatthemaincausefor cracks in the intra cavity of the core was the excessive local pressure. The load on the top die and the stress in the part where the cracks easily appearedwere significantly reducedthrough improving the structure of top die,such as adding two spillway troughs. Andit alsoincreasedthemetalflow area. ConclusionThe security of thetwo-layer assembledcavity die after optimization of thetop die structurewasconfirmedusingtheory checking. Asaresult,thequality of connectionblock was improved and the life of the corewas prolonged. KEY WORDS:connection b