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双顶角钻尖几何参数对碳纤维复合材料钻削轴向力和制孔分层的影响-机械电子工程专业论文
碳纤维复合材料钻孔刀具几何形状的研究Influence
碳纤维复合材料钻孔刀具几何形状的研究
Influence of Double Point AngleDrill Geometric Parameters on Thrust Force and Delamination in Drilling CFRP
Abstract
Drilling of carbon fiber reinforced polymer(CFRP)is an necessary procedure in the assembly of composites,however,CFRP consists of soft viscous resin matrix and high—strength high-hardness fiber buildup cross.making this material unique anisotropy and lamination property,which would easily cause many kinds of damage during drilling process, such as delaminantion,spalling and burrs.
Drill pom is main region which takes part in cutting,and the geometric characteristics of
drill point directly determine cutting process and the contact between tool and workpiece,SO drill po硫geometry is an important factor affecting defects.This paper takes T800 CFRP laminates as research object,in order to explore the suitable tool geometry which achieves
low defect,firstly,several comparative experiments were carried out adopting special drill bits,it is determined that double point angle drill point is a suitable drill shape for CFRP drilling.Then the influneces of double point angle drill point geometric parameters on thrust
force and outlet delamination were studied combining the methods of theoretical analysis and
experiments,the results would provide some evidences for directing tool design.The main research contents and conclusions are as follows:
(1)Series of drilling experiments were implemented on CFRP laminates by twist drill,
step drill,double point angle drill and arC drill.Based on the measured thurst force and cutting
temperature during the drilling process,the reason for outlet delamination Was analyzed.
Results show that double point angle drill drills out of the buttom of workpiece by stages, which would cause thrust force retuming to ZerO slowly in multi stages,and the drilling
temperature is relatively low,SO the final hole has a small outlet delamination facror and good
hole quality.
(2)Parameterization Wa
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