铝合金盘类锻件成形过程的变形耦合-中国有色金属学报.PDF

第 19 卷第 6 期 中国有色金属学报 2009 年 6 月 Vol.19 No.6 The Chinese Journal of Nonferrous Metals Jun. 2009 文章编号：1004-0609(2009)06-1012-07 铝合金盘类锻件成形过程的变形耦合 1 2 2 李 峰 ，苑世剑 ，刘 钢 (1. 哈尔滨理工大学 材料科学与工程学院，哈尔滨 150040 ； 2. 哈尔滨工业大学 材料科学与工程学院，哈尔滨 150001) 摘 要：采用有限元模拟和实验研究相结合的方法，分析了模具结构对航空轮毂件模锻成形过程中金属变形流 动行为的影响机理，揭示成形过程中金属变形及流动的规律。结果表明：利用锥角凹模更利于金属向模腔内充 填成形；并从塑性加工力学角度，将其成形过程的不同阶段和区域抽象地分解为 3 个基本变形模式耦合而成的 形式，使复杂模锻问题的分析模块化，进而为复杂盘类锻件精确塑性成形的变形流动控制提供理论依据。 关键词：盘类锻件；变形耦合；金属流动；变形模式；模块化 中图分类号：TG 306 文献标识码： A Coupling deformation of aluminum alloy disk components during forging process 1 2 2 LI Feng , YUAN Shi-jian , LIU Gang (1. College of Materials Science and Engineering, Harbin University of Science and Technology, Harbin 150040, China; 2. School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, China) Abstract: The effects of the wheel hub part structure on the metallic deformation flow actions during die forging process were analyzed by using the methods of combining the finite element numerical simulation with the experimental study, and the metalic deformation flow rule during die forging process was revealed. The results show that the female die with the cone angel makes the metal flow into the die cavity more easily during forming. From the view of plastic processing mechan