xd6113增压柴油机曲轴断裂故障分析与改进设计机械工程专业论文.docxVIP

XD6 XD6 113 SUPERCHARGED DⅢSEL ENGD呵E CRANKSHSFT FⅨCTURE FAILURE ANALYSIS AB STRACT Crankshaft is one of the most important parts of diesel engine，its task is to convert the rec iprocating movement of the p iston rotary motion，and the output power．．XD61 1 3 models for supercharged diesel engine cylinder diameter,in the early in the process of using the market the crankshaft fracture failure，the failure of an average mileage of 100000 kilometers，the crankshaft fracture position had occurred in the crankshaft crank pin．This article through to the fault of the crankshaft has carried on the back to fHd analysis，by using the conventional physical and chemical inspection of fracture site，analyse the material composition of the crankshaft．and the methods of fin曲element stress analys is Was carried out on the crankshaft,the reason for crankshaft fracture of crank pin has carried on the comprehensive analysis，the results show that because the XD6 1 1 3 models of detonation pressure is too 11i曲，and the design of the crankshaft in smaller size compared with the same type，the safety factor of crankshaft reserve is insufficient，lead to the crankshaft in the process of using the fatigue fracture failure．In order to strengthen the cranksh- 万方数据 aft aft fatigue strength,this artic le through widening thickening of the crankshaft， enlargingthe crank fillet radius of the crank and reduce engine detonation pressure method is improved，and perfected the crankshaft manufacture process， increase the crankshaft surface quenching layer thickness，improvement of the crankshaft surface strength,eventually improve the crankshaft fatigue strength． After fatigue test，the improved obviously improve the crankshaft fatigue strength．In order to verify the improvement effect，to improve the tracking of crankshaft are insmlled on the market do after verification，，suggests that effective improvement．In this paper,the analysis of the crankshaft fracture improvement considering the s ize，producti