双丝旁路耦合电弧GMAW高效焊接工艺-机械工程学报.PDF

第 52 卷第 2 期 机 械 工 程 学 报 Vol.52 No.2 2016 年 1 月 JOURNAL OF MECHANICAL ENGINEERING Jan. 2016 DOI ：10.3901/JME.2016.02.013 双丝旁路耦合电弧GMAW 高效焊接工艺* 樊 丁 盛文文 黄健康 石 玗 朱 明 (兰州理工大学省部共建有色金属先进加工与再利用国家重点实验室 兰州 730050) 摘要：在介绍了双丝旁路耦合电弧熔化极气体保护焊(双丝旁路耦合电弧(Double-electrode gas metal arc welding, DE-GMAW)) 高效焊接工艺原理的基础之上，采用双闭环反馈解耦智能控制系统，进行双丝旁路耦合电弧 GMAW 高速焊接工艺试验，测 量双丝旁路耦合电弧 GMAW 母材热输入，分析双丝旁路耦合电弧 GMAW 高效焊接工艺机理，并对双丝旁路耦合电弧 GMAW 高效焊接工艺方法进行改进，进一步研究混合气体保护下的双丝旁路耦合电弧 GMAW 及其熔滴过渡行为，且开发出单电源 双丝旁路耦合电弧 GMAW 。研究表明：采用双闭环反馈解耦智能控制系统使双丝旁路耦合电弧 GMAW 焊接过程稳定性更好、 精确度更高且响应速度更快；旁路分流是实现高效焊接的同时降低母材热输入的关键；采用混合气体保护下的双丝旁路耦合 电弧GMAW 能进一步提高焊接过程稳定性，单电源双丝旁路耦合电弧 GMAW 能形成良好的焊缝成形，且设备成本低。 关键词：双丝旁路耦合电弧熔化极气体保护焊；热输入；工艺机理；混合气体 中图分类号：TG444 High Effective Double-electrode GMAW Procedure FAN Ding SHENG Wenwen HUANG Jiankang SHI Yu ZHU Ming (State Key Laboratory of Advanced Processing and Recycling of Non-ferrous Metals, Lanzhou University of Technology, Lanzhou 730050) Abstract ：On the basis of introducing the high effective double-electrode gas metal arc welding(DE-GMAW) procedure, used decoupling control system for the high-speed DE-GMAW test, measured the base metal’s heat input of DE-GMAW, analyzed the technology and mechanism of DE-GMAW, and improved the DE-GMAW technology, further studied the mixed gas DE-GMAW and dripping transition behavior, and developed single power supply DE-GMAW. The results show that, using decoupling control system makes DE-GMAW welding process better stability, higher accuracy and faster response speed; bypass shunt is the key to realize the high efficiency welding and reduce the base metal’s heat input; Using mixed gas can improve the stability of DE-GMAW, single power supply DE-GMAW formatted good weld and reduced the