精益生产防错概论.ppt

Summary汇总 Objective of error proofing is zero defect 防错的目标是0缺陷 Human errors are inevitable, error proofing discovers them and eliminates them beforehand 人为错误不可避免,应提前发现他们进行消灭 Error proofing should start as early as possible, both during product development as well as manufacturing 防错应越早越好,都是在产品开发以及制造过程中进行的. FMEA is the most systematic way to identify opportunities FMEA 是识别良机的最系统的方法. Elimination is the most desirable means of error proofing 消灭错误是防错最终的目的. Product design is the best time to eliminate errors 产品设计阶段是消除错误的最好时机. Immediate feedback is the most important element of poka yoke systems poka yoke 系统是最重要的立即反馈装置. Error proofing is not limited to manufacturing processes 防错不受制造工艺限制. Detect Different Features探测不同的特性 Detect Pickup of a Sheet 探测钢板位置 Detect Presence of Features 探测特性的存在性 Detect Color Accuracy 探测颜色精确性 Detection Using Contact使用接触探测 Remember This Part? 是否记得这个零件? What to Do If It Cannot be redesigned? 如果不能重新设计怎么做 Fixture Designed to Detect Incorrect Orientation 设计卡具检测位置正确性 Detecting Dimension Using Contact 用接触法测定尺寸 Accept可接受件 Reject废弃件 Good Part合格件 Bad Part不合格件 Key Points for Loss Control损失控制的关键点 Design, In the Product, Avoidance of Catastrophic Results 在产品设计中避免大的损失 Several Backup Systems in Aircraft, Ejection Seats, Parachute 航行器,排除座,降落伞的备份系统 Airbag安全气袋 Limited Clinical Trials on Humans of New Drugs 新药物对人进行临床实验 Final Functional Tests, Before Shipping 运输前的最后功能实验 Nothing Detected on Individual Parts 不对单独件进行检验 Scheduled Maintenance Checks of Mission Critical Items 对于关键项目任务提供定期维修 Should Be the Last Resort 对关键物品进行定期维修检验,应该有检验报告 Drivers Do Get in Accidents, Save Them With Airbags 司机遇到交通事故时,安全气囊可以对他们进行保护 NOT Design Unsafe Cars 不要设计不安全的汽车 Early Communication, Recalls Are Extremely Important for Loss Control 早期交流,招回对损失控制是非常重要的 Traditional Quality Control Versus Error Proofing传统的质量控制与防错进行比较 Op 1 Op 2 Op 3 Op 4 Test / Inspect检验/检测 Scrap废品 Accept接受 Op 1 Op 2 Op 3 Op 4 Verify确定确认 Verify确定确认 Verify确定确认 Feedback反馈 Feedback反馈 Feedback反馈 Traditional, Complete Prod